TOYOTA AVALON 2001 Service Repair Manual

SS0BM-04
- SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE
SS-25
141 Author
: Date
:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Front side engine mounting insulator x Front frame assembly8082059
Rear engine mounting insulator x Front frame assembly6667048
LH transaxle mounting insulator x Front frame assembly8082059
Engine mounting insulator x Front frame assembly4849035
Transaxle x Engine 17 mm bolt
14 mm bolt66
48670
49048
35
Torque converter clutch x Drive plate4142030
Valve body x Transaxle case1111 08
Oil strainer x Valve body Bolt A
(See page AX-35) Bolt B10
11100
11 07
8
Oil pan x Transaxle case7.88069 in.´lbf
Oil pan drain plug4950036
Park/Neutral position switch x Transaxle case Bolt
Nut5.4
6.955
7048 in.´lbf
61 in.´lbf
Connector clamp x Valve body6.66758 in.´lbf
Manual valve body x Transaxle case1111 08
Line pressure test plug x Transaxle case7.58069 in.´lbf
Detent spring x Manual valve body1111 08
Oil pipe bracket x Transaxle case101007
Steering gear housing x Front frame assembly1811,850134
Stabilizer bar bracket x Front frame assembly1919514
Stabilizer bar link x Stabilizer bar3940029
Lower suspension arm x Lower ball joint1271,30094
Tie rod end x Steering knuckle4950036
Drive shaft lock nut2943,000217
Direct clutch speed sensor x Transaxle case1111 08
Exhaust manifold bracket x Transaxle case2020015
Exhaust manifold plate2020015
Front frame assembly x Body 19 mm bolt
14 mm bolt
Nut181
32
361,850
330
370134
24
27
Front exhaust pipe x Exhaust center pipe4344032
Exhaust manifold x Front exhaust pipe6263046
Exhaust front pipe support stay x Exhaust front pipe support bracket3333024
Starter x Torque converter clutch housing3940029
Transaxle control shaft lever x Park/neutral position switch1515011
Throttle cable adjusting nut1515011
Drive plate x Crankshaft8385061
Shift control cable x Transaxle control shaft lever1515011
Throttle cable retaining plate set bolt5.45548 in.´lbf
Shift solenoid valve No. 1, No. 2, SL, SLN x Valve body6.66758 in.´lbf
Front wheel nut1031,05076
Exhaust front pipe support bracket x Body2121015
PS reservoir pipe x Front frame101007

SS-26
- SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE
142 Author
: Date
:
2001 AVALON (RM808U) Engine hood x Hood hinge
2626519
Engine hanger x Engine2020014
Cruise control actuator x Body131309
RH drive shaft x Rear side engine mounting insulator3233024
Hole cover x Torque converter clutch housing4142030
Floor shift assembly x Body121209

SS05U-04
- SERVICE SPECIFICATIONSBODY ELECTRICAL
SS-35
151 Author
: Date
:
2001 AVALON (RM808U)
BODY ELECTRICAL
SERVICE DATA
AUTOMATIC LIGHT CONTROL SENSOR
(Connector disconnected)
1 - Ground Ignition switch LOCK or ACC)No voltage
1 - Ground (Ignition switch ON)Battery positive voltage
4 - Ground Ignition switch LOCK or ACC)No voltage
4 - Ground (Ignition switch ON)5.2 - 9.0V
SPEEDOMETER (ON-VEHICLE)
USA:
Standard indication (mph)Allowable range (mph)
2018 - 24
4038 - 44
6056 - 66
8078 - 88
10098 - 110
120118 - 132
CANADA:
Standard indication (km/h)Allowable range (km/h)
2017 - 24
4038 - 46
6057.5 - 67
8077 - 88
10096 - 109
120115 - 130
140134 - 151.5
160153 - 173
TACHOMETER (ON-VEHICLE)/ DC 13.5 V 25 °C at (77 °F)
Standard indicationAllowable range
700630 - 770
1,000900 - 1,100
2,0001,850 - 2,150
3,0002,800 - 3,200
4,0003,800 - 4,200
5,0004,800 - 5,200
6,0005,750 - 6,250
7,0006,700 - 7,300
FUEL RECEIVER GAUGE
A - BApprox. 250 W
C - DApprox. 250 W
FUEL SENDER GAUGE
Float position mm (in.)Resistance (W)
F: Approx. 91.1 (1.36) ± 3.0 (0.12)Approx. 2.0±1.0
1/2: Approx. 34.1 (2.06) ± 3.0 (0.12)Approx. 26.1±3.0
E: Approx. 30.8 (5.31) ± 3.0 (0.12)Approx. 48.7±1.0

SS-36
- SERVICE SPECIFICATIONSBODY ELECTRICAL
152 Author
: Date
:
2001 AVALON (RM808U) ENGINE COOLANT TEMPERATURE SENDER GAUGE (Resistance)
Temperature °C (°F)Resistance (W)
A - BApprox. 250 W
C - DApprox. 250 W
LIGHT FAILURE RELAY (Wire Harness Side)
3 - Ground (Light control switch OFF)No voltage
3 - Ground (Light control switch TAIL or HEAD)Battery positive voltage
4 - Ground (Ignition switch LOCK or ACC)No voltage
4 - Ground (Ignition switch ON)Battery positive voltage
7 - Ground (Stop light switch OFF)No voltage
7 - Ground (Stop light switch ON)Battery positive voltage
8 - Ground (Ignition switch LOCK or ACC)No voltage
8 - Ground (Ignition switch ON)Battery positive voltage
SLIDING ROOF CONTROL RELAY AND SWITCH (Wire Harness Side)
8 - Ground (Ignition switch LOCK or ACC)* No voltage
8 - Ground (Ignition switch ON)Battery positive voltage
5 - Ground (Constant)Battery positive voltage
*: Exceptions: For 60 seconds after the ignition switch ON"OFF (ACC) or until driver or passenger door is
opened after the ignition switch ON"OFF (ACC).

SS0G3-06
- SERVICE SPECIFICATIONSBODY
SS-37
153 Author
: Date
:
2001 AVALON (RM808U)
BODY
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT BUMPER---
Front bumper upper reinforcement x Body1111 58
Front bumper upper reinforcement x Side support5.45548 in.´lbf
Side support x Body1111 58
Front bumper reinforcement x Body131309
Front bumper cover x Body5.45548 in.´lbf
Fog light assembly x Front bumper cover8.38574 in.´lbf
REAR BUMPER---
Rear bumper arm mounting bracket x Body3334025
Rear bumper reinforcement x Rear bumper arm mounting bracket3334025
Rear bumper cover x Body5.45548 in.´lbf
HOOD---
Hood x Hood hinge131309
Hood lock x Body6.97061 in.´lbf
HOOD SUPPORT---
Hood support x Hood1717513
Hood support x Body1717513
FRONT DOOR---
Outside rear view mirror x Door panel7.88069 in.´lbf
Door check x Body2526019
Door glass x Window regulator assembly5.45548 in.´lbf
Window regulator assembly x Door panel5.45548 in.´lbf
Door lock x Door panel Bolt:4.95043 in.´lbf
Door lock x Door panel Nut:5.45548 in.´lbf
Outside handle x Door panel5.45548 in.´lbf
Outside handle x Key cylinder5.45548 in.´lbf
Door hinge x Body2526019
Door hinge x Door panel2526019
REAR DOOR---
Door check x Body2526019
Door glass x Window regulator assembly5.45548 in.´lbf
Window regulator assembly x Door panel5.45548 in.´lbf
Door lock x Door panel5.45548 in.´lbf
Outside handle x Door panel5.45548 in.´lbf
Door hinge x Body2526019
Door hinge x Door panel2526019
LUGGAGE COMPARTMENT DOOR AND HINGE---
Luggage compartment door x Door hinge arm7.88069 in.´lbf
Door lock x Luggage compartment door5.45548 in.´lbf
Door lock striker x Body5.45548 in.´lbf

SS-38
- SERVICE SPECIFICATIONSBODY
154 Author
: Date
:
2001 AVALON (RM808U) FRONT WIPER AND WASHER
---
Wiper arm x Wiper motor and link assembly2424818
Wiper motor and link assembly x Body7.07162 in.´lbf
Wiper motor x Wiper link7.57666 in.´lbf
SLIDING ROOF---
Sliding roof glass assembly x Drive cable4.04135 in.´lbf
Drive gear x Body5.45548 in.´lbf
Sliding roof bracket x Body5.45548 in.´lbf
Sliding roof bracket x Sliding roof assembly5.45548 in.´lbf
Sliding roof assembly x Body5.45548 in.´lbf
INSTRUMENT PANEL---
Front passenger airbag assembly x Instrument panel reinforcement2020415
Steering wheel set nut5051037
FRONT SEAT---
Front seat assembly x Body3737527
Front seat cushion x Front seat adjuster1818513
Front seatback x Front seat adjuster4344032
Front seatback x Center armrest4142030
REAR SEAT---
Rear seatback x Center armrest5.96052 in.´lbf
Rear seatback x Body Center4142030
Rear seatback x Body LH, RH Side1818513
SEAT BELT---
Front seat outer belt shoulder anchor x Adjuster anchor4142030
Front seat outer belt floor anchor x Body4142030
Front seat outer belt retractor x Body Upper bolt7.57666 in.´lbf
Front seat outer belt retractor x Body Lower bolt4142030
Front seat adjustable anchor x Body4142030
Front seat inner belt x Seat adjuster4142030
Front seat center belt x Seat adjuster4142030
Rear seat outer belt floor anchor x Body4142030
Rear seat outer belt retractor x Body4142030

SS0FS-03
SS-30
- SERVICE SPECIFICATIONSBRAKE
146 Author
: Date
:
2001 AVALON (RM808U)
BRAKE
SERVICE DATA
Brake pedal height (from asphalt sheet)153.3 - 163.3 mm (6.035 - 6.429 in.)
Brake pedal freeplay1 - 6 mm (0.04 - 0.24 in.)
Brake pedal reserve distance at 490 N (50 kgf, 110.2 lbf)More than 75 mm (3.0 in.)
Brake booster push rod to piston clearance (w/ SST)0 mm (0 in.)
Front brake pad thickness STD
Minimum11.0 mm (0.433 in.)
1.0 mm (0.039 in.)
Front brake disc thickness STD
Minimum28.0 mm (1.102 in.)
26.0 mm (1.024 in.)
Front brake disc runout Maximum0.05 mm (0.0020 in.)
Rear brake pad thickness STD
Minimum10.0 mm (0.394 in.)
1.0 mm (0.039 in.)
Rear brake disc thickness STD
Minimum12.0 mm (0.472 in.)
10.5 mm (0.413 in.)
Rear brake disc runout Maximum0.15 mm (0.0059 in.)
Rear brake disc inside diameter STD
Maximum170 mm (6.69 in.)
171 mm (6.73 in.)
Parking brake shoe lining thickness STD
Minimum2.0 mm (0.079 in.)
1.0 mm (0.039 in.)
Parking brake pedal travel at 294 N (30 kgf, 66 lbf)3 - 6 clicks
Parking brake clearance between rear shoe and leverLess than 0.35 mm (0.0138 in.)
Parking brake adjusting shim thickness
0.3 mm (0.012 in.)
0.6 mm (0.024 in.)
0.9 mm (0.035 in.)

SS0FT-05
- SERVICE SPECIFICATIONSBRAKE
SS-31
147 Author
: Date
:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Master cylinder x Piston stopper bolt w/o VSC101007
Master cylinder x Reservoir1.717.515.2 in.´lbf
Master cylinder x Brake booster131309
Brake line union nut 10 mm
12 mm15
20155
20011
15
Brake booster clevis lock nut2526019
Brake booster x Pedal bracket131309
Brake pedal x Pedal bracket3940029
Front brake caliper installation bolt3435025
Bleeder plug8.38574 in.´lbf
Front brake torque plate x Steering knuckle1071,09079
Front brake caliper x Flexible hose2930022
Flexible hose x Shock absorber bracket2930022
Rear brake caliper installation bolt3435025
Rear brake caliper x Flexible hose2930022
Rear brake torque plate x Rear axle carrier4747534
Parking brake pedal bracket x Body6162045
ABS actuator x ABS actuator bracket131309
ABS actuator x ECU3.03127 in.´lbf
ABS & VSC actuator x Actuator bracket131309
ABS (& VSC) actuator bracket x Body1919514
Front speed sensor installation bolt8.08271 in.´lbf
Rear speed sensor installation bolt8.08271 in.´lbf
ABS speed sensor harness clamp bolt5.45548 in.´lbf
Precharge pump x Precharge pump bracket Bolt
Nut8.0
1382
13071 in.´lbf
9
Precharge pump brackt x Body1919514
Precharge pump x Master cylinder pressure sensor8183060

SS0ET-02
SS-22
- SERVICE SPECIFICATIONSCHARGING
138 Author
: Date
:
2001 AVALON (RM808U)
CHARGING
SERVICE DATA
BatterySpecific gravity
(Except maintenance-free battery) at 20°C (68°F)
Voltage
(Maintenance-free battery) at 20°C (68°F)
1.25 - 1.29
12.5 - 12.9 V
Drive beltTension
New belt
Used belt
175 ± 5 lbf
115 ± 20 lbf
GeneratorRated output
Rotor coil resistance at 20°C (68°F)
Slip ring diameter STD
Minimum
Brush exposed length STD
Minimum12 V 100 A
2.1 - 2.5 W
14.2 - 14.4 mm (0.559 - 0.567 in.)
12.8 mm (0.504 in.)
10.5 mm (0.413 in.)
1.5 mm (0.059 in.)
Voltage regulatorRegulating voltage13.2 - 14.8 V

SS0EU-02
- SERVICE SPECIFICATIONSCHARGING
SS-23
139 Author
: Date
:
2001 AVALON (RM808U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Bearing retainer x Drive end frame3.03127 in.´lbf
Rectifier end frame x Drive end frame4.54640 in.´lbf
Cord clamp x Rectifier end frame5.45548 in.´lbf
Generator pulley x Rotor110.51,12581
Rectifier holder x Coil lead on rectifier end frame2.93026 in.´lbf
Voltage regulator and brush holder x Rectifier end frame2.02018 in.´lbf
Plate terminal x Rectifier holder3.93935 in.´lbf
Rear end cover x Rectifier holder4.44539 in.´lbf
Terminal insulator x Rectifier holder4.14236 in.´lbf
Generator x Generator bracket5657041
Generator x Adjusting bar1818013
Generator wire x Generator9.810086 in.´lbf