cruise control TOYOTA AVALON 2001 Service Repair Manual

AX03X-05
D07233
Engine Hood
Cruise Control
Actuator RH Drive ShaftAir Cleaner
Assembly
Shift Control
Cable
LH Drive Shaft
Plug for Line
Pressure TestBattery
TrayBatteryBattery
Insulator
Snap Ring
Exhaust Manifold
BracketHole Cover Torque Converter
ClutchShift Control
Cable Clamp
Starter
ClipHold-Down
Clamp
N´m (kgf´cm, ft´lbf) : Specified

Non-reusable part
Snap Ring

x5
26 (265, 19)
48 (490, 35)66 (670, 48)20 (200, 15)
15 (150, 11)
7.5 (80, 69 in.´lbf)
Automatic Transaxle
39 (400, 29)
20 (200, 14)
Clip
32 (330, 24)
13 (130, 9)Cap Nut
V-bank CoverV-bank Fastener
41 (420, 30)
41 (420, 30)
Clip
- AUTOMATIC TRANSAXLEAUTOMATIC TRANSAXLE UNIT
AX-33
1323 Author
: Date
:
2001 AVALON (RM808U)
AUTOMATIC TRANSAXLE UNIT
COMPONENTS

AX0KA-01
A07441
5 mm
Hexagon
Wrench
D04381
V-bank Cover
Fastener
D07234
Q09982
- AUTOMATIC TRANSAXLEAUTOMATIC TRANSAXLE UNIT
AX-35
1325 Author
: Date
:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE ENGINE HOOD
Torque: 26 N´m (265 kgf´cm, 19 ft´lbf)
2. REMOVE BATTERY
3. REMOVE AIR CLEANER ASSEMBLY
4. REMOVE V-BANK COVER
(a) Using a 5 mm hexagon wrench, remove the 3 cap nuts.
(b) Turn the V-bank cover fastener counterclockwise and
loosen it.
(c) Remove the V-bank cover.
HINT:
At the time of installation, please refer to the following item.
When installing the V-bank cover fastener, remove the fasten-
er once, then position and push in it.
5. REMOVE THROTTLE CABLE FROM THROTTLE
BODY
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
6. REMOVE CRUISE CONTROL ACTUATOR
(a) Disconnect the connector.
(b) Remove the 3 bolts and disconnect cruise control actua-
tor with the bracket.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)

Q09982
AX03R-05
D07234
Q00270
Q057310.8 - 1.5 mm (0.031-0.059 in.)200 mm
(7.87 in.)
Q00270
AX-12
- AUTOMATIC TRANSAXLETHROTTLE CABLE
1302 Author
: Date
:
2001 AVALON (RM808U)
THROTTLE CABLE
ON-VEHICLE REPAIR
1. REMOVE BATTERY
2. REMOVE CRUISE CONTROL ACTUATOR
(a) Remove the 3 bolts and cruise control actuator.
(b) Disconnect the connector.
3. DISCONNECT THROTTLE CABLE FROM ENGINE
Disconnect the cable from the throttle linkage.
4. REMOVE PARK/NEUTRAL POSITION SWITCH
(See page AX-4)
5. REMOVE VALVE BODY
(See page AX-6)
6. REMOVE THROTTLE CABLE
(a) Remove the bolt and retaining plate.
(b) Pull out the cable from the transaxle case.
7. INSTALL THROTTLE CABLE
If the throttle cable is new, do the following operations (a) - (b).
(a) Bend the cable so there is a radius of about 200 mm (7.87
in.).
(b) Pull the inner cable lightly until slight resistance is felt, and
hold it there.
(c) Stake the stopper, 0.8-1.5 mm (0.031-0.059 in.) from the
end of outer cable.
(d) Install a new O-ring to the throttle calbe.
(e) Make sure to push it in all the way.
(f) Install the retaining plate and bolt.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
8. INSTALL VALVE BODY (See page AX-6)

D07234
Q09982
- AUTOMATIC TRANSAXLETHROTTLE CABLE
AX-13
1303 Author
: Date
:
2001 AVALON (RM808U)
9. CONNECT THROTTLE CABLE TO ENGINE
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
10. ADJUST THROTTLE CABLE (See page DI-160)
11. INSTALL PARK/NEUTRAL POSITION SWITCH
(See page AX-4)
12. INSTALL CRUISE CONTROL ACTUATOR
(a) Install the cruise control actuator with the 3 bolts.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(b) Connect the connector.
13. INSTALL BATTERY
14. TEST DRIVE VEHICLE

I12543
E2 *2
E7 *2
C4
C7 ECU
ODO/TRIP
MODE
RESET/AD
SELECT
ON/OFF
Speed control
Unit
Open door indicator
SRS warning
SRS cut off indicator
(Passenger)
Discharge warning
Washer level warning
Low oil pressure warning
Passenger seat belt warning
VSC warning
CRUISE main indicator
ABS warning
VSC cut off warning
TRAC warning
Brake warning
Rear light indicator
Mulfunction indicator
Driver seat belt warning *1: Hi-Grade
*2: Lo-Grade
F4
F2 F7 G14 G4 F9 G7 F5 F3 F10 G10 F6F1 G8 G6 G2
G12 C11
*1
G13G5G3
G11 C18 BE-46
- BODY ELECTRICALCOMBINATION METER
1650 Author
: Date
:
2001 AVALON (RM808U)

BE1DM-01
N18026
2
1
21
3
4 Free Pushed in
Free Pushed in w/o Cruise Control:
w/ Cruise Control:
I13416
BE-36
- BODY ELECTRICALSTOP LIGHT SYSTEM
1640 Author
: Date
:
2001 AVALON (RM808U)
INSPECTION
1. w/o Cruise Control:
INSPECT STOP LIGHT SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
Switch pin free1 - 2Continuity
Switch pin pushed in1 - 2No continuity
If continuity is not as specified, replace the switch.
2. w/ Cruise Control:
INSPECT STOP LIGHT SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
Switch pin free1 - 2Continuity
Switch pin pushed in1 - 2No continuity
Switch pin free3 - 4No continuity
Switch pin pushed in3 - 4Continuity
If continuity is not as specified, replace the switch.
3. INSPECT HI- MOUNTED STOP LIGHT ASSEMBLY
CONTINUITY
Using the ohmmeter,check that continuity exists between termi-
nal 1 and terminal 2.
If continuity is not as specified,replace the light assembly or
bulb.

- BODY ELECTRICALTROUBLESHOOTING
BE-5
1609 Author
: Date
:
2001 AVALON (RM808U) Seat Belt warning light does not light up.
1. Bulb
2. Body Control System
3. Meter Circuit Plate
4. Wire Harness-
DI-615
BE-53
-
Discharge warning light does not light up.
1. AM2 - Fuse
2. Bulb
3. Meter Circuit Plate
4. Wire Harness
5. Generator-
-
BE-53
-
CH-9
Light Failure warning light does not light up.
1. Bulb
2. Light Failure Sensor
3. Bulb Check Relay
4. Wire Harness
5. Taillight System-
BE-53
BE-53
-
BE-2
Brake warning light does not light up.
1. Bulb
2. Parking Brake Switch
3. Brake Fluid Level Warning Switch
4. Bulb Check Relay
5. Meter Circuit Plate
6. Wire Harness-
BE-53
BE-53
BE-53
BE-43
-
SRS Warning light does not light up.
1. AM2 - Fuse
2. Bulb
3. Airbag Sensor Assembly
4. Meter Circuit Plate
5. Wire Harness-
-
RS-62
RS-67
BE-43
Open Door warning light does not light up.
1. DOME Fuse
2. Bulb
3. Door Courtesy Switch
4. Body Control System
5. Meter Circuit Plate
6. Wire Harness-
-
BE-31
DI-615
BE-43
-
Washer Level warning light does not light up.
1. Bulb
2. Washer Fluid Level Warning Switch
3. Meter Circuit Plate
4. Wire Harness-
BE-53
BE-43
-
COMBINATION METER (Indicator Lights):
SymptomSuspect AreaSee page
O/D OFF indicator light does not light up.
1. Bulb
2. O/D OFF Switch
3. ECM
4. Meter Circuit Plate
5. Wire Harness-
DI-203
DI-1
BE-43
-
Cruise Control indicator light does not light up.
1. Bulb
2. Cruise Control ECU
3. Meter Circuit Plate
4. Wire Harness-
DI-549
BE-43
-
High beam indicator light does not light up.
1. Bulb and Taillight
2. Headlight System
3. Meter Circuit Plate
4. Wire Harness-
BE-2
BE-43
-
Turn indicator light does not light up.
1. Bulb
2. Turn Signal and Hazard Warning System
3. Meter Circuit Plate
4. Wire Harness-
BE-2
BE-43
-

BR150-01
F09720
Brake Pedal Bracket Lower LH Panel Insert
Lower No. 1 Instrument Panel
Stop Light Switch
Cruise Control ECU
Pedal Pad
Clip
Return Spring
Collar
Wave Washer
Clevis Pin
Cushion Plate

Bushing

Bushing
Brake Pedal
Lithium soap base glycol grease
Non-reusable part

Brake Pedal Assembly
N´m (kgf´cm, ft´lbf) : Specified torque
13 (130, 9)
39 (400, 29)
13 (130, 9)
5.0 (51, 44 in.´lbf)
BR-8
- BRAKEBRAKE PEDAL
1407 Author
: Date
:
2001 AVALON (RM808U)
COMPONENTS

CO0WV-01
B09038
No.1 Cooling FanNo.1 Cooling Fan Connector
Hold-Down
Clamp

Non-reusable partNutFanFan Shroud
Fan Motor
No.1
Battery
Insulator
Battery
Battery
Tray
Cruise Control
Actuator
No.3 Engine Room
Relay Block
- COOLINGELECTRIC COOLING FAN
CO-25
1218 Author
: Date
:
2001 AVALON (RM808U)
COMPONENTS

CO09O-02
B09051
No.1
B09052
No.2
- COOLINGELECTRIC COOLING FAN
CO-27
1220 Author
: Date
:
2001 AVALON (RM808U)
REMOVAL
REMOVE COOLING FANS
(a) Remove the No.1 cooling fan.
(1) Remove the batter and battery tray.
(2) Disconnect the cruise control actuator.
(3) Disconnect the No.3 engine room relay block from
radiator.
(4) Disconnect the cooling fan connector.
(5) Disconnect the wire clamps from the fan shroud.
(6) Remove the 2 bolts and cooling fan.
Torque: 5.0 N´m (50 kgf´cm, 44 in.´lbf)
(b) Remove the No.2 cooling fan.
(1) Drain the engine coolant.
(2) Disconnect the upper radiator hose from the radia-
tor.
(3) Disconnect the cooling fan and No.1 ECT switch
wire connectors.
(4) Disconnect the wire clamps from the fan shroud.
(5) Disconnect the No.1 ECT switch connector.
(6) Remove the 2 bolts and cooling fan.
Torque: 5.0 N´m (50 kgf´cm, 44 in.´lbf)