TOYOTA AVENSIS 1999 Supplement
Page 341 of 349
AC2AF–01
I12470
Condenser Fan
Fan
Fan Shroud
Fan Motor
– AIR CONDITIONINGCONDENSER FAN (1CD–FTV)
AC–31
COMPONENTS
Page 342 of 349
AC2AG–01
I12494
AC–32
– AIR CONDITIONINGCONDENSER FAN (1CD–FTV)
REMOVAL
1. DRAIN ENGINE COOLANT
2. REMOVE RESERVOIR TANK
(a) Disconnect the upper hose.
(b) Disconnect the lower hose.
(c) Remove the 2 bolts and reservoir tank.
3. REMOVE CONDENSER FAN
(a) Disconnect the connector.
(b) Remove the 3 bolts and condenser fan.
Page 343 of 349
AC2AH–01
I12490
– AIR CONDITIONINGCONDENSER FAN (1CD–FTV)
AC–33
DISASSEMBLY
REMOVE FAN
(a) Remove the nut and fan.
(b) Remove the fan motor.
(1) Disconnect the 3 wire harness clamps.
(2) Remove the 3 screws and fan motor.
Page 344 of 349
AC2AI–01
I12490
AC–34
– AIR CONDITIONINGCONDENSER FAN (1CD–FTV)
REASSEMBLY
INSTALL FAN
(a) Install the fan motor.
(1) Install the fan with the 3 screws.
(2) Connect the wire harness clamps.
(b) Install the fan with the nut.
Page 345 of 349
AC2AJ–01
I12494
– AIR CONDITIONINGCONDENSER FAN (1CD–FTV)
AC–35
INSTALLATION
1. INSTALL CONDENSER FAN
(a) Install the fan with the 3 bolts.
(b) Connect the fan connector.
2. INSTALL RESERVOIR TANK
(a) Install the reservoir tank with the 2 bolts.
(b) Install the lower hose.
(c) Install the upper hose.
3. FILL ENGINE COOLANT
Page 346 of 349
B08053
O–Ring
SwitchConnector
AC2AK–01
P05962Ohmmeter AC–36
– AIR CONDITIONINGWATER TEMPERATURE SWITCH (1CD–FTV)
WATER TEMPERATURE SWITCH
(1CD–FTV)
INSPECTION
1. REMOVE ENGINE UNDER COVER
2. DRAIN ENGINE COOLANT
3. REMOVE WATER TEMPERATURE SWITCH
(a) Disconnect the connector.
(b) Remove the water temperature switch and O–ring.
4. INSPECT WATER TEMPERATURE SWITCH OPERA-
TION
(a) Using an ohmmeter, check that the no continuity exists
between terminals when the coolant temperature is
above 93C (199F).
If continuity exists, replace the switch.
(b) Using an ohmmeter, check that there is no continuity ex-
ists between the terminals when the coolant temperature
is below 83C (181F).
If no continuity exists, replace the switch.
5. REINSTALL WATER TEMPERATURE SWITCH
(a) Install a new O–ring to the water temperature switch.
(b) Install the water temperature switch.
(c) Connect the connector.
6. REINSTALL ENGINE UNDER COVER
7. FILL WITH ENGINE COOLANT
8. START ENGINE AND CHECK FOR COOLANT LEAK
Page 347 of 349
ID–1
ALPHABETICAL INDEX
Page 348 of 349
ID–2ALPHABETICAL INDEX (A – S)
A
Page
ABBREVIATIONS USED IN THIS MANUAL
(TERMS) IN–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR CONDITIONING (PREPARATION) PP–22. . . . . . . . . . . . .
AIR CONDITIONING
(SERVICE SPECIFICATIONS) SS–19. . . . . . . . . . . . . . . . . .
B
BODY (PREPARATION) PP–20. . . . . . . . . . . . . . . . . . . . . . . . . .
BODY (SERVICE SPECIFICATIONS) SS–18. . . . . . . . . . . . . . .
BODY ELECTRICAL (PREPARATION) PP–19. . . . . . . . . . . . . .
BODY ELECTRICAL
(SERVICE SPECIFICATIONS) SS–16. . . . . . . . . . . . . . . . . .
BRAKE (PREPARATION) PP–11. . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE (SERVICE SPECIFICATIONS) SS–11. . . . . . . . . . . . . .
BRAKE PEDAL BR–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C
CIRCUIT INSPECTION
(SUPPLEMENTAL RESTRAINT SYSTEM)
(DIAGNOSTICS) DI–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLIP BO–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION METER BE–2. . . . . . . . . . . . . . . . . . . . . . . . . .
COMBUSTION TYPE POWER HEATER AC–9. . . . . . . . . . . .
COMPRESSOR AND MAGNETIC CLUTCH
(1CD–FTV) AC–25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONDENSER FAN (1CD–FTV) AC–30. . . . . . . . . . . . . . . . . . . .
CURTAIN SHIELD AIRBAG ASSEMBLY RS–20. . . . . . . . . . . .
D
DIAGNOSTIC TROUBLE CODE CHART
(SUPPLEMENTAL RESTRAINT SYSTEM)
(DIAGNOSTICS) DI–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIFFERENTIAL CASE (E251) MX–41. . . . . . . . . . . . . . . . . . . . .
DRIVE BELT SR–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE BELT (1CD–FTV) AC–1. . . . . . . . . . . . . . . . . . . . . . . . .
E
ELECTRICAL TYPE POWER HEATER AC–23. . . . . . . . . . . . .
F
FOG LIGHT SYSTEM BE–1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOR ALL OF VEHICLES IN–9. . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT DRIVE SHAFT SA–1. . . . . . . . . . . . . . . . . . . . . . . . . . .
G
GENERAL INFORMATION
(HOW TO TROUBLESHOOT ECU
CONTROLLED SYSTEMS) IN–18. . . . . . . . . . . . . . . . . . . . .
GENERAL INFORMATION
(HOW TO USE THIS MANUAL) IN–1. . . . . . . . . . . . . . . . .
GENERAL INFORMATION
(REPAIR INSTRUCTIONS) IN–4. . . . . . . . . . . . . . . . . . . . .
H
HOW TO PROCEED WITH TROUBLESHOOTING
(HOW TO TROUBLESHOOT ECU
CONTROLLED SYSTEMS) IN–19. . . . . . . . . . . . . . . . . . . . . Page
HOW TO TROUBLESHOOT ECU
CONTROLLED SYSTEMS IN–18. . . . . . . . . . . . . . . . . . . . . .
HOW TO USE THE DIAGNOSTIC CHART AND
INSPECTION PROCEDURE
(HOW TO TROUBLESHOOT ECU
CONTROLLED SYSTEMS) IN–29. . . . . . . . . . . . . . . . . . . . .
HOW TO USE THIS MANUAL IN–1. . . . . . . . . . . . . . . . . . . . .
I
IDENTIFICATION INFORMATION IN–3. . . . . . . . . . . . . . . . . .
INPUT SHAFT (E251) MX–23. . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT PANEL BO–13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
M
MANIFOLD GAUGE SET (1CD–FTV) AC–4. . . . . . . . . . . . . . .
MANUAL TRANSAXLE (E251)
(PREPARATION) PP–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MANUAL TRANSAXLE (E251)
(SERVICE SPECIFICATIONS) SS–4. . . . . . . . . . . . . . . . . .
MANUAL TRANSAXLE ASSEMBLY (E251) MX–9. . . . . . . . . .
MANUAL TRANSAXLE UNIT (E251) MX–2. . . . . . . . . . . . . . . .
O
OIL PUMP (E251) MX–38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OUTPUT SHAFT (E251) MX–30. . . . . . . . . . . . . . . . . . . . . . . . . .
P
PARTS LOCATION
(SUPPLEMENTAL RESTRAINT SYSTEM)
(DIAGNOSTICS) DI–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER STEERING FLUID SR–3. . . . . . . . . . . . . . . . . . . . . . .
POWER STEERING VANE PUMP
(2C–T, 2C–TE, 1CD–FTV) SR–6. . . . . . . . . . . . . . . . . . . . . .
PRE–CHECK
(SUPPLEMENTAL RESTRAINT SYSTEM)
(DIAGNOSTICS) DI–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRECAUTION (FOR ALL OF VEHICLES) IN–9. . . . . . . . . . .
R
REFRIGERANT LINE AC–6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
RELAY (1CD–FTV) AC–29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPAIR INSTRUCTIONS IN–4. . . . . . . . . . . . . . . . . . . . . . . . .
ROOF HEADLINING (Liftback) BO–27. . . . . . . . . . . . . . . . . . . . .
ROOF HEADLINING (Sedan) BO–22. . . . . . . . . . . . . . . . . . . . . .
ROOF HEADLINING (Wagon) BO–32. . . . . . . . . . . . . . . . . . . . .
S
SHIFT AND SELECT LEVER SHAFT (E251) MX–40. . . . . . . . .
SHIFT LEVER AND CONTROL CABLE (E251) MX–48. . . . . . .
SIDE AIRBAG ASSEMBLY RS–9. . . . . . . . . . . . . . . . . . . . . . . .
SIDE AND CURTAIN SHIELD AIRBAG SENSOR
ASSEMBLY RS–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLIDING ROOF BO–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRS AIRBAG RS–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STANDARD BOLT (SERVICE SPECIFICATIONS) SS–1. . . .
STEERING (PREPARATION) PP–12. . . . . . . . . . . . . . . . . . . . . .
STEERING (SERVICE SPECIFICATIONS) SS–13. . . . . . . . . .
SUPPLEMENTAL RESTRAINT SYSTEM
(DIAGNOSTICS) DI–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUPPLEMENTAL RESTRAINT SYSTEM
(PREPARATION) PP–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 349 of 349
ID–3ALPHABETICAL INDEX (S – W)
Page
SUPPLEMENTAL RESTRAINT SYSTEM
(SERVICE SPECIFICATIONS) SS–15. . . . . . . . . . . . . . . . . .
SUSPENSION AND AXLE (PREPARATION) PP–6. . . . . . . . .
SUSPENSION AND AXLE
(SERVICE SPECIFICATIONS) SS–9. . . . . . . . . . . . . . . . . .
T
TERMINALS OF ECU
(SUPPLEMENTAL RESTRAINT SYSTEM)
(DIAGNOSTICS) DI–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TERMS IN–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING (E251) MX–1. . . . . . . . . . . . . . . . . . . . .
V
VACUUM PUMP (1CD–FTV) BR–2. . . . . . . . . . . . . . . . . . . . . .
VEHICLE IDENTIFICATION AND ENGINE SERIAL
NUMBER (IDENTIFICATION INFORMATION) IN–3. . . . .
VEHICLE LIFT AND SUPPORT LOCATIONS
(REPAIR INSTRUCTIONS) IN–7. . . . . . . . . . . . . . . . . . . . .
W
WATER TEMPERATURE SWITCH (1CD–FTV) AC–36. . . . . . .
WINDSHIELD BO–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WIRE HARNESS AND CONNECTOR RS–39. . . . . . . . . . . . . .