aps TOYOTA AVENSIS 1999 Supplement

B07465
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– INTRODUCTIONFOR ALL OF VEHICLES
IN–17
5. FOR VEHICLES EQUIPPED WITH POWER WINDOW CONTROL SYSTEM
When the battery is disconnected or the power to the window regulator motor is cut, the power window con-
trol system does not operate. It is necessary to initialize the system in the following procedures. Otherwise
window cannot be operated normally.
(1) Close window to the highest position.
(2) Keep holding the switch for 5 seconds.
(3) Check that automatic operation works. If not, repeat the above procedures.
6. FOR VEHICLES EQUIPPED WITH SLIDING ROOF SYSTEM
Sliding roof stop position might be required to be initialized when battery failures (such as battery disconnec-
tion, connector disconnection and the voltage drop) are detected while the system is in operation. This also
occurs when rotating the motor with the battery disconnected. Sliding roof initialization can be done by the
following procedures.
(1) Operate the roof up to the maximum tilt position.
(2) Release the switch, and push it again in the same direction. (After 10 seconds have elapsed,
initialization begins.)
(3) The roof starts automatic operation if holding the switch, completes full one cycle (tilt down, slide
open, slide close and tilt up) of travel. Do not release the switch until the roof stops.
(4) Check that the roof stops at the correct position.
7. FOR VEHICLES EQUIPPED WITH BRAKE PIPE FIT-
TING OF NEW STANDARD
A flare shape of a new standard is used for the brake pipe fitting
from this changed models.
NOTICE:
When ordering or replacing the parts, please be sure
to check and use the fitting of the same flare type.
Do not over–tighten them more than the standard
torque.
Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)

IN–26– INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
5. PROBLEM SYMPTOMS TABLE
The suspected circuits or parts for each problem symptom are shown in the table below. Use this table to
troubleshoot the problem when a ”Normal” code is displayed in the diagnostic trouble code check but the
problem is still occurring. Numbers in the table indicate the inspection order in which the circuits or parts
should be checked.
HINT:
When the problem is not detected by the diagnostic system even though the problem symptom is present,
it is considered that the problem is occurring outside the detection range of the diagnostic system, or that
the problem is occurring in a system other than the diagnostic system.
Symptom
Suspect AreaSee page
With the ignition switch in the ACC or ON position, the SRS warning
light sometimes lights up after approx. 6 seconds have elapsed.
SRS warning light is always lit up even when ignition switch is in
the LOCK position
With the ignition switch in the ACC or ON position, the SRS warning
light does not light up.
PROBLEM SYMPTOMS TABLE
DTC is not displayed.
SRS warning light is always lit up at the time of DTC check
procedure.
DTC is displayed without Tc and E1 terminal connection.DI–294 DI–290
 Problem Symptom
Proceed with troubleshooting of each circuit in the table below.
 SRS warning light circuit
(Always lights up when ignition switch is in
LOCK position.)
 SRS warning light circuit
(Dose not light up when ignition switch is turned to
ACC or ON.)
 Tc terminal circuit
DI–288
Circuit Inspection, Inspection Order
Indicates the circuit which needs to be checked for each problem
symptom. Check in the order indicated by the numbers. Page
Indicates the page where the flow chart for each circuit
is located. 
Circuit or Part Name
Indicates the circuit or part which needs to be checked. 







BO3986
BO3671AdhesiveAdhesive
H03503
H11626
Pillar Garnish
Cover
2 Clips
– BODYWINDSHIELD
BO–9
(c) Use a scraper to remove any excessive or protruding
adhesive.
(d) Hold the windshield glass in place securely with protec-
tive tape or equivalent until the adhesive hardenes.
NOTICE:
Take care not to drive the vehicle during the time described
in the table below.
TemperatureMinimum time prior to driving the vehicle
35
C (95
F)1.5 hours
20
C (68
F)5 hours
5
C (41
F)24 hours
11. INSPECT FOR LEAKAGE AND REPAIR
(a) Do a leak test after the hardening time has elapsed.
(b) Seal any leakage with sealant.
Part No. 08833–00030 or equivalent
12. APPLY ADHESIVE AT MOULDING INSTALLATION
AREA
Coat the glass with adhesive at the moulding installation area.
Part No. 08833–00030 or equivalent
13. INSTALL WINDSHIELD MOULDING
Place the moulding onto the body and tap it by hand.
14. INSTALL THESE PARTS:
(a) Install the front part of roof headlining.
(b) Install the inner rear view mirror
(c) w/ Curtain Shield Air Bag:
(1) Remove the protection cover.
(2) Install the 2 bolts.
Torque: 5 N·m (51 kgf·cm, 44 in.·lbf)
(3) Install the front pillar garnish.
(4) Install the pillar garnish cover and bolt.
NOTICE:
Be sure to tighten the bolt.
(5) Fell the pillar garnish cover.
(d) Install the front pillar garnishes.

H03661
: 4 Clips
H03662
: 3 Clips
H03663
H03664
H03665
: 6 Clips
– BODYINSTRUMENT PANEL
BO–17
7. REMOVE NO.1 REGISTER
Using a screwdriver, remove the No.1 register.
HINT:
Tape the screwdriver tip before use.
8. REMOVE NO.1 UNDER COVER
Using a screwdriver, remove the No.1 under cover.
HINT:
Tape the screwdriver tip before use.
9. REMOVE GLOVE COMPARTMENT DOOR
Remove the 2 glove shaft and glove compartment door.
10. REMOVE PARKING BRAKE HOLE COVER
11. REMOVE REAR CONSOLE BOX
(a) M/T:
Remove the shift lever knob.
(b) Remove the 2 bolts, 4 caps, 4 screws and rear console
box.
12. REMOVE CENTER CLUSTER FINISH PANEL
Using a screwdriver, remove the panel, then disconnect the
connectors.
13. REMOVE HEATER CONTROL ASSEMBLY
(See Pub. No.RM599E on page AC–106)

BO2J4–01
H03666
H03665
H03664
H03663
– BODYINSTRUMENT PANEL
BO–19
INSTALLATION
1. INSTALL THESE PARTS:
(a) Install the reinforcement.
(b) Install the No.1 brace.
2. INSTALL INSTRUMENT PANEL
(a) Install the 6 screws and 3 nuts.
(b) Install the passenger airbag assembly with the 2 bolts.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
3. INSTALL HEATER CONTROL ASSEMBLY
(See Pub. No.RM599E on page AC–111)
4. INSTALL CENTER CLUSTER FINISH PANEL
Install the panel, then connect the connectors.
5. INSTALL REAR CONSOLE BOX
(a) Install the console box with the 2 bolts and 4 caps, 4
screws.
(b) M/T:
Install the shift lever knob.
6. INSTALL PARKING BRAKE HOLE COVER
7. INSTALL GLOVE COMPARTMENT DOOR
Install the glove compartment door with the 2 glove shaft.

I12471
A
B
: Low Pressure Charging Hose
: High Pressure Charging HoseA
B
AC2A7–02
N04392
Sleeve AC–4
– AIR CONDITIONINGMANIFOLD GAUGE SET (1CD–FTV)
MANIFOLD GAUGE SET
(1CD–FTV)
SET ON
1. CONNECT CHARGE HOSE TO MANIFOLD GAUGE
SET
Tighten the nuts by hand.
CAUTION:
Do not connect the wrong hoses.
2. CONNECT QUICK DISCONNECT ADAPTERS TO
CHARGING HOSES
Tighten the nuts by hand.
3. CLOSE BOTH HAND VALVES OF MANIFOLD GAUGE
SET
4. REMOVE CAPS FROM SERVICE VALVE ON REFRIG-
ERANT LINE
5. CONNECT QUICK DISCONNECT ADAPTER TO SER-
VICE VALVES
HINT:
Push the quick disconnect adapter onto the service valve, slide,
then slide the sleeve of the quick disconnect adapter downward
to lock it.

AC2A8–01
N06553
– AIR CONDITIONINGMANIFOLD GAUGE SET (1CD–FTV)
AC–5
SET OFF
1. CLOSE BOTH HAND VALVES OF MANIFOLD GAUGE
SET
2. DISCONNECT QUICK DISCONNECT ADAPTERS
FROM SERVICE VALVES ON REFRIGERANT LINE
HINT:
Slide the sleeve of the quick disconnect adapter upward to un-
lock the adapter and remove it from the service valve.
3. INSTALL CAPS TO SERVICE VALVES ON REFRIGER-
ANT LINE

AC2AC–01
I12469
I12494
AC–28
– AIR CONDITIONINGCOMPRESSOR AND MAGNETIC CLUTCH (1CD–FTV)
INSTALLATION
1. INSTALL COMPRESSOR
(a) Install the compressor with the 3 bolts.
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)
(b) Connect the connector.
2. CONNECT DISCHARGE AND SUCTION HOSES
Connect the both hoses with the 2 bolts.
Torque: 10 N·m (100 kgf·cm, 7 ft·lbf)
CAUTION:
Hoses should be connected immediately after the caps
have removed.
HINT:
Lubricate 2 new O–rings with compressor oil and install the
hoses.
3. INSTALL RESERVOIR TANK
(a) Connect the reservoir tank with the 2 bolts.
(b) Connect the lower hose.
(c) Install the upper hose.
4. REFILL ENGINE COOLANT
5. INSTALL AND CHECK DRIVE BELT
(See page AC–3)
6. INSTALL ENGINE UNDER COVER RH
7. CONNECT NEGATIVE (–) TERMINAL CABLE TO BAT-
TERY
8. EVACUATE AIR IN REFRIGERATION SYSTEM AND
CHARGE WITH REFRIGERANT
Specified amount: 450
50 g (15.87
1.76 oz.)
9. INSPECT FOR LEAKAGE OF REFRIGERANT
Using a gas leak detector, check the tightening torque at the
joints.
10. INSPECT A/C OPERATION