TOYOTA AVENSIS 2002 Repair Manual

71±6
±
INSTRUMENT PANEL/METER COMBINATION METER
AVENSIS REPAIR MANUAL (RM1018E)
(3)Check that the continuity exists between the terminals.
Float up (switch off): No continuity
(4)Use a syphon, etc., to take fluid out of the reservoir tank.
(5)Check that the continuity exists between the terminals.
Float down (switch on): Continuity
(6)Pour the fluid back in the reservoir tank.
(7)Reconnect the connector.
(8)Check that the buzzer stop after about 4 to 8 seconds.
11.INSPECT KEY REMINDER WARNING BUZZER
(a)Check warning buzzer function. (1)Turn the ignition switch ON and check that the key reminder warning sounds i\
f the ignition keyis insert the key cylinder and front driver side door is opened (See Page 05±1586).

710G0±01
B660342 Clips
B660407 Claws
±
INSTRUMENT PANEL/METER COMBINATION METER ASSY
71±21
AVENSIS REPAIR MANUAL (RM1018E)
COMBINATION METER ASSY
OVERHAUL
1.REMOVE STEERING COLUMN COVER LWR (See page 50±9)
2.REMOVE STEERING COLUMN COVER W/INSTRUMENT CLUSTER FINISH PANEL ASSY
(See page 50±9)
3. REMOVE COMBINATION METER ASSY
(a) Remove the 2 screws and disengage the 2 clips.
(b) Pull out the combination meter assy, then disconnect theconnectors.
4. REMOVE COMBINATION METER GLASS
(a) Remove the 2 screws.
(b) Disengage the 7 claws and remove the combination me- ter glass.

710G2±01
B66037
Front Pillar Garnish LH
Front Pillar Garnish RH
Instrument Panel Register
Assy No.2
Instrument Panel Register
Assy No.1
Steering Column Cover
w/ Instrument Cluster Finish Panel AssyCombination Meter AssyGlove Compartment
Door AssyGlove Compartment
Door Stopper Sub±assy
w/ Multi±Display: w/ Box: w/ Navi:
Instrument Panel Register Assy CTR
Instrument Cluster Finish
Panel Garnish No.2 Steering
Column Cover LWR
Instrument Cluster Finish
Panel Garnish No.1
Combination Meter Glass
N´m (kgf´cm, ft´lbf) : Specified torque
A
G
H
H
HHHHHH
20 (200, 14)
± INSTRUMENT PANEL/METERINSTRUMENT PANEL/METER
71±7
AVENSIS REPAIR MANUAL (RM1018E)
INSTRUMENT PANEL/METER
COMPONENTS

B66038
Heater to Register Duct No.2
Instrument Panel Lower Assy
Cowl Side Trim
Board RH
Front Door
Scuff Plate
RH
Floor Shift
Shift Lever
Knob Sub±assy Console Panel
Sub±assy Upper
Console Panel Sub±assy Lower
Console Box Assy RR Front Door
Scuff Plate LHCowl Side Trim
Board LH
Instrument Panel Airbag Assy
Console Rear End
Panel
Radio Receiver
Assembly w/ Bracket
Windshield
Wiper Switch Assy
Instrument Panel
Hole CoverHead lamp
Dimmer Switch Assy
Instrument Panel Under
Cover Sub±assy No.2
Horn Button Assy Steering Wheel Assy
Instrument Panel Under Cover
Sub±assy No.1
H
N´m (kgf´cm, ft´lbf) : Specified torqueM/T Transaxle: A/T Transaxle:
A/T Only:
M/T Only:
50 (510, 37)
8.8 (90, 78 in.´lbf)
orEF
D
B
Bor
EF
I
or
EF
or
EF
H
HH
H
H
HH
H
H
CC
CC
H
HConsole Panel
Sub±assy Upper
18 (184, 13)
18 (184, 13)
71±8
± INSTRUMENT PANEL/METERINSTRUMENT PANEL/METER
AVENSIS REPAIR MANUAL (RM1018E)

B66039
Instrument Panel Bracket
Sub±assy CenterInstrument Panel
Sub±assy Lower
Glove Box Lamp Assy
Outer Mirror Switch Assy w/ Bezel
Fuse Box Opening Cover
H
± INSTRUMENT PANEL/METERINSTRUMENT PANEL/METER
71±9
AVENSIS REPAIR MANUAL (RM1018E)

710FY±01
71±10
± INSTRUMENT PANEL/METERINSTRUMENT PANEL SUB±ASSY LOWER
AVENSIS REPAIR MANUAL (RM1018E)
INSTRUMENT PANEL SUB±ASSY LOWER
PRECAUTION
1. PRECAUTION FOR VEHICLE WITH SRS AIRBAG AND SEAT BELT PRETENSIONER
(a) Some operations in this section may affect the SRS airbags. Prior to performing the corresponding
operations, read the SRS airbag NOTICE.

710G1±01
B66021
71±22
±
INSTRUMENT PANEL/METER MULTI±DISPLAY (CRT DISPLAY) DISPLAY
AVENSIS REPAIR MANUAL (RM1018E)
MULTI±DISPLAY (CRT DISPLAY) DISPLAY
REPLACEMENT
1.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (See page 71±11)
2.REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (See page 71±11) 3. REMOVE MULTI±DISPLAY (CRT DISPLAY) DISPLAY
(a) Remove the 5 screws multi±display (crt display) display.

1306S±02
A79032
Filter
AB
A59586
13±2
± INTAKEINTAKE AIR CONTROL SYSTEM (1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. INSPECT INTAKE AIR CONTROL VALVE ASSY
(a) With 34.7 kPa (260 mm Hg, 10.2 in. Hg) of vacuum ap-
plied to the actuator, check that the actuator rod moves.
(b) One minute after applying the vacuum, check that the ac-
tuator rod does not return.
(c) If the operation is not as specified, replace the intake air
control valve assembly.
NOTICE:
Do not touch the adjust screw.
2. INSPECT VACUUM SWITCHING VALVE ASSY NO.1
(a) Using an ohmmeter, measure resistance between each
terminal.
Resistance: 33 to 39
at 20
C (68
F)
(b) Check that air flows form port B to the filter.
(c) Apply battery voltage across the terminals.
(d) Check that air flows from port B to port A.

1302G±03
A77131
Vacuum Gage
35.7

3700 100
Throttle Valve Open Position


Engine Speed [r/min.]ON
OFF
A59594
SCV VSV
± INTAKEINTAKE AIR CONTROL SYSTEM (1AZ±FSE)
13±1
AVENSIS REPAIR MANUAL (RM1018E)
INTAKE AIR CONTROL SYSTEM (1AZ±FSE)
ON±VEHICLE INSPECTION
1. INSPECT INTAKE AIR CONTROL SYSTEM
(a) Using a 3±way connector, connect vacuum gauge to the
actuator hose.
(b) Connect the hand±held tester to the DLC 3.
(c) Start the engine.
(d) Select the active test mode according to the message on
the hand±held tester.
Vacuum:
VSV ONApprox. 27 kPa (200 mm Hg, 7.9 in. Hg)
VSV OFF0 kPa (0 mm Hg, 0 in. Hg.)
(e) Shift the transmission into the P range and control the ac-
celerator pedal.
(f) Check the VSV operation using the hang±held tester.
HINT:
The value in the illustration is only for reference; the throttle
valve may operate diversely depend on the engine running
condition.

13070±01
A79168
A80112
A80113
A64328
2 to 7 mm0 to 5 mm
13±18
±
INTAKE INTERCOOLER ASSY(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
INTERCOOLER ASSY(1CD±FTV)
REPLACEMENT
1.REMOVE FRONT BUMPER COVER (See page 76±3) 2. REMOVE INTERCOOLER COOLING AIR DUCTSUB±ASSY
(a) Remove the 2 bolts and the cooling air duct.
3. REMOVE INTERCOOLER ASSY
(a) Disconnect the vacuum hose, the air hose No. 2 and No. 3 from the intercooler.
(b) Remove the 3 bolts and nut, and then detach the inter- cooler assy.
4. INSTALL INTERCOOLER ASSY
(a) Install the intercooler assembly with the 3 bolts and a new nut.
Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
(b) Install the air hose and hose clamps as shown in the il- lustration.