TOYOTA AVENSIS 2003 Service Repair Manual

61±26
±
SEAT BELT REAR SEAT BELT (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
(1) Check that the belt does not lock within 15
of tilt in
all directions but locks with over 45
of tilt when
gently moving the retractor.
If operation is not as specified, replace the belt assy.
(c) Install the belt outer with the bolt on the floor anchor side. Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt locks by pulling it out quickly af-ter installation.
If operation is not as specified, replace the belt assy.
(d) Check the ELR lock.
NOTICE:
The check should be performed with the a ssembly
installed.
(1) Check that the belt locks by pulling it out quickly af-ter installation.
If operation is not as specified, replace the belt assy.
(e) Check the fastening function of the child restraint system.
NOTICE:
The check should be performed with the a ssembly
installed. (1) Check that the belt cannot be pulled out any morebut rewinds after being pulled out fully.
(2) Check that the belt can be pulled out and rewound after the belt has been fully rewound.
If operation is not as specified, replace the belt assy.
22.INSTALL REAR SEAT ASSY (See page 72±21)
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610CJ±02
B66559
Combination Meter (Driver Side Seat Belt Warning Lamp)
Passenger Side Seat Belt Warning Lamp Assy
Front Seat Inner Belt Assy LH
Front Seat Inner Belt Assy RH
Seat Belt Warning Sensor
(Built in Passenger Side Seat)
±
SEAT BELT SEAT BELT WARNING SYSTEM
61±1
AVENSIS REPAIR MANUAL (RM1018E)
SEAT BELT WARNING SYSTEM
LOCATION
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610CK±02
61±2
±
SEAT BELT SEAT BELT WARNING SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
SymptomSuspected AreaSee Page
Driver side seat belt warning lamp does not light up
1. Fuse
2. Combination meter
3. Airbag sensor assy center
4. Front seat inner belt assy LH
5. Wire harness

71±21
60±62 61±3

Passenger side seat belt warning lamp does not light up
1. Fuse
2. Passenger side seat belt warning lamp assy
3. Front seat inner belt assy RH
4. Wire harness

61±3
61±3

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610CL±02
B69502
AA
Buckle Switch ON
13
2
4
B69502
A A
Buckle Switch OFF
13
2
4
B69852
3
2
1
4 A
A
Connect of Airbag
Seat Position Sensor 12B
B
B69501
A A
Buckle Switch ON
BB
3
21
4 321
±
SEAT BELT SEAT BELT WARNING SYSTEM
61±3
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. Driver side:
INSPECT FRONT SEAT INNER BELT ASSY
(a) Inspect the buckle switch. (1) Fasten the seat belt (Buckle switch is ON).
(2) Check the resistance between the terminals.
Standard:
Tester ConnectionSpecified Condition
A±1 ± A±31,330

(3) Release the seat belt (Buckle switch is OFF).
(4) Check the resistance between the terminals.
Standard:
Tester ConnectionSpecified Condition
A±1 ± A±3330

If the result is not as specified, replace the inner belt assy.
(b) Inspect the circuit for the airbag seat position sensor.
(1) Check the resistance between the terminals of con-nector A and the connector of the airbag seat posi-
tion sensor.
Standard:
Tester ConnectionSpecified Condition
A±2 ± B±1 (Connector for airbag seat position sensor)Below 1
A±4 ± B±2 (Connector for airbag seat position sensor)Below 1

If the result is not as specified, replace the inner belt assy.
2. Passenger side:
INSPECT FRONT SEAT INNER BELT ASSY
(a) Inspect the buckle switch. (1) Fasten the seat belt (Buckle switch is ON).
(2) Check the resistance between the terminals.
Standard:
Tester ConnectionSpecified Condition
A±1 ± B±3Below 1

A±3 ± B±1Below 1

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B69501
AA
Buckle Switch OFF
BB
3
21
4 321
61±4
±
SEAT BELT SEAT BELT WARNING SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
(3) Release the seat belt (Buckle switch is OFF).
(4) Check the resistance between the terminals.
Standard:
Tester ConnectionSpecified Condition
A±1 ± B±310 k
or higher
A±3 ± B±1Below 1

If the result is not as specified, replace the inner belt assy.
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650T1±01
I352352Clamps
I35236
I35238
I35239
65±26
±
LIGHTING CENTER STOP LAMP ASSY
AVENSIS REPAIR MANUAL (RM1018E)
CENTER STOP LAMP ASSY
REPLACEMENT
1.REMOVE REAR SPOILER (WAGON MODELS) (See page 76±30)
2.REMOVE BACK DOOR TRIM BOARD ASSY (LIFTBACK MODELS) (See page 75±40) 3. REMOVE CENTER STOP LAMP ASSY (SEDANMODELS)
(a) Remove the center stop lamp assy as shown in the il- lustration.
(b) Disconnect the connector.
(c) Remove the center stop lamp bulb as shown in the il- lustration.
4. REMOVE CENTER STOP LAMP ASSY (WAGON MODELS)
(a) Remove the 2 screws and center stop lamp assy.
5. REMOVE CENTER STOP LAMP ASSY (LIFTBACK MODELS)
(a) Disconnect the connector.
(b) Remove the 3 screws and center stop lamp assy.
(c) Remove the center stop lamp socket and the bulb.
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650SX±01
I35237Clamp
I35228
65±22
±
LIGHTINGFOG LAMP ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
FOG LAMP ASSY LH
REPLACEMENT
1.REMOVE FRONT BUMPER COVER (See page 76±3) 2.REMOVE FOG LAMP ASSY LH
(a)Disconnect the connector.
(b)Remove the 2 screws.
(c)Release the claw fitting, then remove the fog lamp assyLH.
(d)Remove the fog lamp bulb as shown in the illustration.
3.ADJUST FOG LIGHT AIM (See page 65±23)
4. CHECK FOG LIGHT AIM
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650SY±01
I35230
±
LIGHTINGFOG LAMP ASSY LH
65±23
AVENSIS REPAIR MANUAL (RM1018E)
ADJUSTMENT
1.PUT VEHICLE THESE CONDITIONS
(a)Tire inflation pressure is within the specified value. (See page 28±1)
(b) Start the engine.
2. ADJUST FOG LIGHT AIM
(a) The fog light aim can be adjusted by turning the aimingscrew in the vertical direction.
HINT:
The optical aim moves upward when turning the screwdriver
clockwise and moves downward when turning the screwdriver
center clockwise.
3. CHECK FOG LIGHT AIM
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650T2±01
I35251
I35252Claw
±
LIGHTING HEADLAMP DIMMER SWITCH ASSY
65±27
AVENSIS REPAIR MANUAL (RM1018E)
HEADLAMP DIMMER SWITCH ASSY
REPLACEMENT
1. SEPARATE STEERING COLUMN COVER LWR
(a) Remove the 3 screws and steering column cover LWR.
2. REMOVE HEADLAMP DIMMER SWITCH ASSY
(a) Disconnect the connector.
(b) Release the claw and pull out the headlamp dimmer
switch assy.
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650T5±01
I35250
65±30
±
LIGHTING HEADLAMP LEVELING ECU ASSY
AVENSIS REPAIR MANUAL (RM1018E)
HEADLAMP LEVELING ECU ASSY
REPLACEMENT
1. REMOVE GLOVE COMPARTMENT DOOR ASSY (LHD STEERING POSITION TYPE) (See page 71±11)
2.REMOVE FUSE BOX OPENING COVER (RHD STEERING POSITION TYPE) (See page 71±11)
3. REMOVE LIGHT CONTROL ECU
(a) Disconnect the connector.
(b) Remove the bolt and headlamp leveling ECU assy.
4. INSTALL LIGHT CONTROL ECU
(a) Install the headlamp leveling ECU assy with the bolt.
(b) Connect the connector.
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