TOYOTA AVENSIS 2003 Service Repair Manual

660CK±01
66±2
±
WIPER & WASHERWIPER AND WASHER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
1.FRONT WIPER AND WASHER SYSTEM (W/O AUTO WIPER SYSTEM)
SymptomSuspect AreaSee page
Front wipers and washers do not operate.
1. IG relay
2. WIP fuse
3. Windshield wiper switch assy
4. Wire harness or connector±
±
66±6 ±
Front wipers do not operate in LO or HI.
1. Windshield wiper switch assy
2. Windshield wiper motor assy
3. Wire harness or connector66±6
66±6±
Front wipers do not operate in INT.
1. Windshield wiper switch assy
2. Windshield wiper motor assy
3. Wire harness or connector66±6
66±6±
Front washer motor does not operate.
1 Windshield washer switch assy
2. Windshield washer motor assy
3. Wire harness or connector66±6
66±6±
Front wipers does not operate when washer switch in ON.
1. Windshield wiper switch assy
2. Windshield wiper motor assy
3. Wire harness or connector66±6
66±6±
Washer fluid does not operate.Washer hose and nozzle±

When front wiper switch is in HI position, the wiper blade is in
contact with the body.

When the front wiper switch is OFF, the wiper blade does not
retract or the retract position is wrong.
1. Windshield wiper motor assy
2. Front wiper arm installation position66±6
66±13
2. FRONT WIPER AND WASHER SYSTEM (W/ AUTO WIPER SYSTEM)
SymptomSuspect AreaSee page
Front wipers and washer do not operate.
1. IG1 relay
2. WIP fuse
3. Windshield wiper switch assy
4. Windshield wiper relay assy
5. Wire harness or connector±
±
66±6
66±6 ±
Front wipers does not operate in LO
(Auto wiper system is normal).Windshield wiper switch assy66±6
Front wipers does not operate in HI
(Auto wiper system is normal).1. Windshield wiper switch assy
2. Wire harness or connector66±6
±
Front washer motor does not operate.
1. Windshield wiper switch assy
2. Windshield washer motor assy
3. Wire harness or connector66±6
66±6±
Auto wiper system does not operate.
1. Windshield wiper switch assy
2. Windshield wiper relay assy
3. Rain sensor
4. Wire harness or connector66±6
66±6
66±4±
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WIPER & WASHER WIPER AND WASHER SYSTEM
66±3
AVENSIS REPAIR MANUAL (RM1018E)
3. REAR WIPER AND WASHER SYSTEM
SymptomSuspect AreaSee page
Rear wiper and washers do not operate.
1. AMI fuse
2. RR WIP fuse
3. Windshield wiper switch assy
4. Wire harness or connector±
±
66±6 ±
Rear wiper does not operate in INT.
1. Windshield wiper switch assy
2. Rear wiper motor assy
3. Wire harness or connector66±6
66±6±
Rear washer motor does not operate.
1. Windshield washer switch assy
2. Rear washer motor assy
3. Wire harness or connector66±6
66±6±
Rear wiper does not operate when washer switch is in ON.
1. Windshield wiper switch assy
2. Rear wiper motor assy
3. Wire harness or connector66±6
66±6±
Rear washer fluid does not operate.Washer hose and nozzle±

When rear wiper switch is in ON position, the wiper blade is in
contact with the body.

When the wiper switch is OFF, the wiper blade does not retract
or the retract position is wrong.
1. Rear wiper motor assy
2. Rear wiper blade installation position66±6
66±17
4. HEADLAMP CLEANER SYSTEM
SymptomSuspect AreaSee page
Headlamp cleaner system does not operate.
1. H/CLN fuse
2. Headlamp cleaner switch assy
3. Windshield wiper switch assy (w/ HID)
4. Headlamp cleaner control relay
5. Intergeneration Relay
6. Wire harness or connector±
66±6
66±6
66±6 ±
±
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660CL±01
E67356
E67356
E67352
E68115
66±4
±
WIPER & WASHER WIPER AND WASHER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
ON±VEHICLE INSPECTION
1. WINDSHIELD WASHER MOTOR AND PUMP ASSY
(a) Operation Check (1) Pour the washer fluid into the washer jar with thewasher motor and the pump installed to the washer
jar assy.
(2) Connect the battery (+) to the terminal 1 of the wind- shield washer motor and pump assy, the battery (±)
to the terminal 2 of the windshield washer motor and
pump assy. Check that the washer fluid comes out
from the washer jar.
2. REAR WASHER MOTOR ASSY
(a) Operation Check
(1) Pour the washer fluid into the washer jar with thewasher motor and the pump installed to the washer
jar assy.
(2) Connect the battery (+) to the terminal 1 of the rear washer motor assy, the battery (±) to the terminal 2
of the rear washer motor assy. Check that the wash-
er fluid comes out from the washer jar.
3. HEADLAMP CLEANER MOTOR AND PUMP ASSY
(a) Operation Check (1) Pour the washer fluid into the washer jar with thewasher motor and the pump installed to the washer
jar assy.
(2) Connect the battery (+) to the terminal 2 of the head- lamp cleaner motor and pump assy, the battery (±)
to the terminal 1 of the headlamp cleaner motor and
pump assy. Check that the washer fluid comes out
from the washer jar.
4. RAIN SENSOR
(a) Check voltage of each terminal of the connector
Standard:
Tester connectionConditionSpecified voltage
2 ± 3Rain sensor is covered by
handSignal waveform
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E68116
±
WIPER & WASHER WIPER AND WASHER SYSTEM
66±5
AVENSIS REPAIR MANUAL (RM1018E)
5. WINDSHIELD WIPER RELAY ASSY
(a) Check voltage of each terminal of the connector
Standard:
Tester connectionConditionSpecified voltage
1 (+B) ± Body groundIgnition switch OFF
ON0
10 to 14 V
2 (RSI) ± Body groundRain sensor is covered by handSignal waveform
4 (WF) ± Body groundFront washer switch OFF
ON10 to 14 V
0 V
8 (+2) ± Body groundFront wiper is in high speed operation
(When front wiper switch is in AUTO position)10 to 14 V
9 (F1) ± Body groundFront wiper switch OFF
AUTO10 to 14 V
0 V
11 (F2) ± Body groundFront wiper switch OFF
AUTO0
10 to 14 V
12 (WF) ± Body groundFront washer switch OFF
ON10 to 14 V
0 V
16 (+1) ± Body groundFront wiper is in 10 speed operation
(when front wiper switch is in AUTO position)10 to 14 V
17 (+S) ± Body groundAlwaysBelow 1 V
19 (SP) ± Body groundIgnition switch OFF
ON0 V
10 to 14 V
20 (VR1) ± Body groundIgnition switch OFF
ON0 V
10 to 14 V
22 (E) ± Body groundAlwaysBelow 1 V
23 (SG) ± Body groundAlwaysBelow 1 V
24 (VP2) ± Body groundIgnition switch is ON and rain sensor adjust
switch is in (+) position
(±) positionSignal waveform
6. AUTO WIPER SYSTEM OPERATION CHECK
(a) Spray once at the area where the rain sensor is placed, then the wiper blades\
immediately will carry
out a wiping cycle. If the water is continuos sprayed to the rain sensor ar\
ea of the windscreen, the wiper
blades first should carry out interval mode, then change to low speed an\
d finally reach high speed after
a few seconds.
By stopping spraying water to the screen the wiper blade changing back t\
heir speed until they stop
wiping.
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660CM±01
E65758
66±6
±
WIPER & WASHER WIPER AND WASHER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. WINDSHIELD WIPER SWITCH ASSY (W/O RAIN SENSING WIPER)
(a) Continuity Check (1) Check the continuity between each of the terminalsof the connector.
Standard:
Front Wiper Switch
Switch positionTester connectionSpecified condition
MIST7 (+1) ± 17 (+B)Continuity
OFF7 (+1) ± 16 (+S)Continuity
INTO7 (+1) ± 16 (+S)Continuity
LO7 (+1) ± 17 (+B)Continuity
HI8 (+2) ± 17 (+B)Continuity
Rear Wiper Switch (w/ Rear Wiper)
Switch positionTester connectionSpecified condition
OFF ±No Continuity
INTO2 (EW) ± 4 (C1R)Continuity
ON2 (EW) ± 10 (+1R)Continuity
Front Washer Switch
Switch positionTester connectionSpecified condition
OFF±No continuity
ON2 (EW) ± 11 (WF)Continuity
Rear Washer Switch (w/ Rear Wiper)
Switch positionTester connectionSpecified condition
OFF±No continuity
ON (Rear wiper switch
OFF position side)2 (EW) ± 3 (WR)Continuity
ON (Rear wiper switch ON position side)2 (EW) ± 3 (WR),
2 (EW) ± 10 (+1R)Continuity
(b) Intermittent Operation Check (1) Connect the voltmeter (+) terminal to the terminal 7
(+1) of the connector and the voltmeter (±) terminal
to the terminal 2 (EW) of the connector.
(2) Connect the battery (+) to the terminal 17 (+B) of the connector and the battery (±) to the terminal 2 (EW)
and the terminal 16 (+S) of the connector.
(3) Turn the wiper switch into INT position.
(4) Connect the battery (+) to the terminal 16 (+S) of the connector for 5 seconds.
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E56399
7 (+1) ± 2 (EW)
Voltage between terminals
10.7 5 seconds
Connect the battery (±)
to terminal 16 (+S)
FAST:
1.6 1 second SLOW:
Connect the battery (±)
to terminal 16 (+S)
\b

 



I30007
Washer
Switch
7(+1) ± 2(EW)
Voltage be-
tween terminals
Approx. 

\f onds Approx.


\f onds
E65758
±
WIPER & WASHER WIPER AND WASHER SYSTEM
66±7
AVENSIS REPAIR MANUAL (RM1018E)
(5) Connect the battery (±) to the terminal 16 (+S) of the
connector. Operate the intermittent wiper relay and
check voltage between terminal 7 (+1) and terminal
2 (EW).
(c) Operation Check (Front Wiper) (1) Turn the wiper switch into OFF position.
(2) Connect the battery (+) to the terminal 17 (+B) of theconnector, the battery (±) to the terminal 16 (+S)
and the terminal 2 (EW) of the connecter.
(3) Connect the voltmeter (+) terminal to the terminal 7 (+1) of the connector and the voltmeter (±) terminal
to the terminal 2 (EW) of the connector. Turn the
washer switch ON and OFF, and check voltage be-
tween terminal 7 (+1) and terminal 2 (EW).
2. WINDSHIELD WIPER SWITCH ASSY (W/ RAIN SENSING WIPER)
(a) Continuity Check (1) Check continuity of each terminal of the connector.
Standard:
Front Wiper Switch
Switch positionTester conditionSpecified condition
MIST7 (+1) ± 17 (+B)Continuity
OFF7 (+1) ± 16 (+S)Continuity
AUTO7 (+1) ± 16 (+S),
13 (AUTO) ± 15 (E)Continuity
LO7 (+1) ± (17+B)Continuity
HI8 (+2) ± 17 (+B)Continuity
Rear Wiper Switch (w/ Rear Wiper)
Switch positionTester conditionSpecified condition
OFF±No continuity
INT2 (EW) ± 4 (CIR)Continuity
ON2 (EW) ± 10 (+1R)Continuity
Front Washer Switch
Switch positionTester conditionSpecified condition
OFF±No continuity
ON2 (EW) ± 11 (WF)Continuity
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E67353
A
B
C D
Rain Sensor Adjust Switch
E34081
66±8
±
WIPER & WASHER WIPER AND WASHER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
Rear Washer Switch (w/ Rear Wiper)
Switch positionTester conditionSpecified condition
OFF±No continuity
ON (Rear wiper switch OFF position side)2 (EW) ± 3 (WR)Continuity
ON (Rear wiper switch ON position side)2 (EW) ± 3 (WR),
2 (EW) ± 10 (+1R)Continuity
(b) Rain Sensor Adjust Switch Operation Check (1) Check resistance between terminal of the terminal
12 (VR1) and the terminal 14 (VR2) when rain sen-
sor adjust switch is operated.
Switch positionResistance (
)
A position

B position432 to 528
C position216 to 264
D position0
3. WINDSHIELD WIPER MOTOR ASSY (LHD STEERING
POSITION TYPE)
(a) LO Operation Check (1) Connect the battery (+) to the terminal 1 (+1) of theconnector and the battery (±) to the terminal 5 (E)
of the connector, and check that the motor operates
with low speed (LO).
(b) HI Operation Check (1) Connect the battery (+) to the terminal 4 (+2) of the
connector and the battery (±) to the terminal 5 (E)
of the connector, and check that the motor operates
with high speed (HI).
(c) Automatic Stop Operation Check (1) Connect the battery (+) to the terminal 1 (+1) of the
connector and the battery (±) to the terminal 5 (E)
of the connector. With the motor being rotated at low
speed (LO), disconnect the terminal 1 (+1) to stop
the wiper motor operation at any position except the
automatic stop position.
(2) Using SST, connect the terminal 1 (+1) and the ter- minal 3 (S), and the battery (+) to the terminal 2 (B)
to restart the motor operation at low speed.
SST 09843±18040
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E65740Automatic Stop Position
E34081
E67354
Automatic Stop Position
9

+5


±10

±
WIPER & WASHER WIPER AND WASHER SYSTEM
66±9
AVENSIS REPAIR MANUAL (RM1018E)
(3) Check the automatic stop position.
Standard: See the illustration.
4. WINDSHIELD WIPER MOTOR ASSY (RHD STEERING POSITION TYPE)
(a) LO Operation Check (1) Connect the battery (+) to the terminal 5 (+1) of theconnector and the battery (±) to the terminal 4 (E)
of the connector, and check that the motor operates
with low speed (LO).
(b) HI Operation Check (1) Connect the battery (+) to the terminal 3 (+2) of theconnector and the battery (±) to the terminal 4 (E)
of the connector, and check that the motor operates
with high speed (HI).
(c) Automatic Stop Operation Check (1) Connect the battery (+) to the terminal 5 (+1) of theconnector and the battery (±) to the terminal 4 (E)
of the connector. With the motor being rotated at low
speed (LO), disconnect the terminal 5 (+1) to stop
the wiper motor operation at any position except the
automatic stop position.
(2) Using SST, connect the terminal 5 (+1) and the ter- minal 1 (S), and the battery (+) to the terminal 2 (B)
to restart the motor operation at low speed.
SST 09843±18040
(3) Check the automatic stop position.
Standard: See the illustration.
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E68141
E67355
Wagon Type:Automatic Stop Position
Automatic Stop Position
Lift Back Type: 170


3

160

3

E68111
66±10
±
WIPER & WASHER WIPER AND WASHER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
5. REAR WIPER MOTOR ASSY
(a) Connect the battery (+) to the terminal 1 (+B) of the con- nector, the battery (±) to the terminal 3 (LS) of the connec-
tor and rear wiper motor assy body, and check that the
rear wiper motor assy operate.
(b) Automatic Stop Position Operation Check (1) Connect the battery (+) to the terminal 1 (+B) of the
connector, the battery (±) to the terminal 3 (LS) of
the connector and rear wiper motor assy body. With
the motor being rotated disconnect the terminal 3
(LS) from the battery (±), then check that the wiper
motor stops automatically at the automatic stop
position.
6. HEADLAMP CLEANER SWITCH ASSY
(a) Check that there is continuity between terminal at each switch position as shown in the chart.
Switch operationTester connectionSpecified condition
OFF1 (E) ± 4 (R)No continuity
ON1 (E) ± 4 (R)Continuity
Illumination circuit2 (ILL) ± 3 (ILL+)Continuity
(b) Inspect illumination operation.(1) Connect the positive (+) lead from the battery to theterminal 3 and negative (±) lead to the terminal 2,
then check that the illumination comes on.
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E68112


E69072
±
WIPER & WASHER WIPER AND WASHER SYSTEM
66±11
AVENSIS REPAIR MANUAL (RM1018E)
7. HEADLAMP CLEANER CONTROL RELAY
(a) w/o HID:
Inspect headlamp cleaner control relay operation
(1) Check that no continuity exists between the termi-
nals 2 and the terminal 3.
(2) Connect the positive (+) lead from the battery to the terminal 1 and the terminal 5, and the negative (±)
lead from the battery to the terminal 3.
(3) Connect the negative (±) lead from the battery to the terminal 4, and check that continuity exists between
the terminal 2 and the terminal 5 for 0.8 to 0.9 se-
conds, then no continuity exists.
(b) w/ HID: Inspect headlamp cleaner control relay operation
(1) Check that no continuity exists between the termi-
nal 2 and the terminal 5.
(2) Connect the positive (+) lead from the battery to the terminal 1, and the negative (±) lead from the bat-
tery to the terminal 5.
(3) Connect the negative (±) lead from the battery to the terminal 4, and check that continuity exists between
the terminal 2 and the terminal 5 for 0.7 to 0.9 se-
conds, then no continuity exists.
(4) Disconnect the positive (+) lead from the battery from the terminal 1, and connect the positive (+)
lead from the battery to the terminal 1 again.
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