TOYOTA AVENSIS 2003 Service Repair Manual

E68114
66±12
±
WIPER & WASHER WIPER AND WASHER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
(5) Connect the negative (±) lead from the battery to the terminal 3.
(6) Connect the negative (±) lead from the battery to the
terminal 6, and check that continuity exists between
the terminal 2 and the terminal 5 for 0.7 to 0.9 se-
conds, then no continuity exists.
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660CP±01
E59361
Curve
E57398
±
WIPER & WASHER WIPER RUBBER LH
66±19
AVENSIS REPAIR MANUAL (RM1018E)
WIPER RUBBER LH
REPLACEMENT
1. REMOVE FR WIPER BLADE LH
(a) Remove the front wiper blade LH from the front wiper arm LH.
NOTICE:
Do not fold down the front wiper arm with the front wiper blade being re\
moved from it.
2. REMOVE WIPER RUBBER LH
(a) Remove the front wiper rubber LH from the front wiper blade.
(b) Remove the 2 wiper rubber backing plates from the wiper rubber LH.
3. INSTALL WIPER RUBBER LH
(a) Install the 2 wiper rubber backing plates to the wiper rub-ber LH.
NOTICE:
Be careful about the right side and the wrong side of the
backing plates.
(b) Install the wiper rubber LH so that the head part (Larger side) of the wiper rubber faces the arm axle side.
NOTICE:
Push the front wiper blade into the grooves of the wiper
rubber to engage them completely.
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670SE±01
I35216: Clamps
67±22
±
AUDIO & VISUAL SYSTEMAMPLIFIER ANTENNA ASSY(LIFTBACK MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
AMPLIFIER ANTENNA ASSY(LIFTBACK MODELS)
REPLACEMENT
1.REMOVE ROOF HEADLINING ASSY (See page 76±45)
2.REMOVE AMPLIFIER ANTENNA ASSY
(a)Disconnect the connectors.
(b)Remove the bolt.
(c)Remove the 3 clamps and the amplifier antenna assy.
3.INSTALL AMPLIFIER ANTENNA ASSY
(a)Install the bolt. Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
(b)Install the 3 clamps and the amplifier antenna assy.
(c)Disconnect the connectors.
4.INSTALL ROOF HEADLINING ASSY (See page 76±45)
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670SC±03
67±16
±
AUDIO & VISUAL SYSTEM AMPLIFIER ANTENNA ASSY (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
AMPLIFIER ANTENNA ASSY (SEDAN MODELS)
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
2.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (See page 71±11)
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM) (See page 67±6)
4.REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) (See page 41±11)
5.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
6.REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (See page 67±5)
7.REMOVE CONSOLE BOX ASSY RR (See page 71±11)
8.REMOVE HEATER TO REGISTER DUCT NO.2 (See page 71±11)
9.REMOVE FRONT SEAT ASSY RH (See page POWER SEAT 72±11, MANUAL SEAT72±16)
10.REMOVE FRONT DOOR SCUFF PLATE RH (See page 76±36)
11.REMOVE REAR DOOR SCUFF PLATE RH (See page 76±36)
12.REMOVE COWL SIDE TRIM BOARD RH (See page 76±36)
13.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See page 76±36)
14.REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (See page 76±36)
15.REMOVE REAR SEAT CUSHION ASSEMBLY (See page 72±32)
16.REMOVE REAR SEATBACK ASSY (See page 40/60 FOLDING 72±27, UNITED FIXED 72±32)
17.REMOVE ROOF SIDE GARNISH INNER RH (See page 76±36)
18. REMOVE FLOOR CARPET ASSY FRONT
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I35246Clamps
w/ Navigation:
w/ Navigation:
±
AUDIO & VISUAL SYSTEM AMPLIFIER ANTENNA ASSY (SEDAN MODELS)
67±17
AVENSIS REPAIR MANUAL (RM1018E)
19. REMOVE AMPLIFIER ANTENNA ASSY
(a) Disconnect the connectors.
(b) w/ Navigation:
Remove the 2 bolts, nut and screw.
w/o Navigation:
Remove the 2 bolts and nut.
(c) w/ Navigation:
Remove the 11 clamps and amplifier antenna assy.
w/o Navigation:
Remove the 10 clamps and amplifier antenna assy.
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67±18
±
AUDIO & VISUAL SYSTEMAMPLIFIER ANTENNA ASSY(SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
20.INSTALL AMPLIFIER ANTENNA ASSY
(a)Install the 2 bolts. Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
(b)w/ Navigation: Install the nut and screw.
w/o Navigation:
Install the nut.
(c)w/ Navigation: Install the 11 clamps and the amplifier antenna assy.
w/o Navigation:
Install the 10 clamps and the amplifier antenna assy.
(d)Connect the connectors.
21.REMOVE REAR SEAT CUSHION ASSEMBLY (See page 72±32)
22.REMOVE REAR SEATBACK ASSY (See page 40/60 FOLDING 72±27, UNITED FIXED 72±32)
23.REMOVE FRONT SEAT ASSY RH (See page POWER SEAT 72±11, MANUAL SEAT 72±16)
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670SD±02
±
AUDIO & VISUAL SYSTEM AMPLIFIER ANTENNA ASSY (WAGON MODELS)
67±19
AVENSIS REPAIR MANUAL (RM1018E)
AMPLIFIER ANTENNA ASSY (WAGON MODELS)
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
2.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (See page 71±11)
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM)
(See page 67±6)
4.REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) (See page 41±11)
5.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
6.REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (See page 67±5)
7.REMOVE CONSOLE BOX ASSY RR (See page 71±11)
8.REMOVE HEATER TO REGISTER DUCT NO.2 (See page 71±11)
9.REMOVE FRONT SEAT ASSY RH (See page POWER SEAT 72±11, MANUAL SEAT 72±16)
10.REMOVE FRONT DOOR SCUFF PLATE RH (See page 76±36)
11.REMOVE REAR DOOR SCUFF PLATE RH (See page 76±36)
12.REMOVE COWL SIDE TRIM BOARD RH (See page 76±36)
13.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See page 76±36)
14.REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (See page 76±36)
15. REMOVE REAR SEAT CUSHION ASSEMBLY
(See page 40/60 FOLDING FLIP±UP CUSHION72±21, 40/60 FOLDING 72±27)
16. REMOVE REAR SEATBACK ASSY
(See page 40/60 FOLDING FLIP±UP CUSHION72±21, 40/60 FOLDING 72±27)
17. REMOVE REAR SIDE SEAT BACK ASSY RH (See page 40/60 FOLDING FLIP±UP CUSHION72±21, 40/60 FOLDING 72±27)
18. REMOVE TONNEAU COVER ASSY
19.REMOVE BACK DOOR WEATHERSTRIP (See page 76±54)
20.REMOVE DECK BOARD SUB±ASSY (See page 76±54)
21.REMOVE DECK FLOOR BOX REAR (See page 76±54)
22.REMOVE DECK FLOOR BOX FRONT (See page 76±54)
23.REMOVE DECK FLOOR BOX RH (See page 76±54)
24.REMOVE REAR FLOOR FINISH PLATE (See page 76±54)
25.REMOVE DECK TRIM SIDE BOARD RH (See page 76±54)
26.REMOVE ROOF SIDE GARNISH INNER RH (See page 76±54)
27. REMOVE FLOOR CARPET ASSY FRONT
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I35215Clamps
w/ Navigation:
67±20
±
AUDIO & VISUAL SYSTEM AMPLIFIER ANTENNA ASSY (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
28. REMOVE AMPLIFIER ANTENNA ASSY
(a) Disconnect the connectors.
(b) w/ Navigation: Remove the 3 bolts, nut and screw.
w/o Navigation:
Remove the 3 bolts and nut.
(c) w/ Navigation:
Remove the 15 clamps and the amplifier antenna assy.
w/o Navigation:
Remove the 14 clamps and the amplifier antenna assy.
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±
AUDIO & VISUAL SYSTEM AMPLIFIER ANTENNA ASSY (WAGON MODELS)
67±21
AVENSIS REPAIR MANUAL (RM1018E)
29. INSTALL AMPLIFIER ANTENNA ASSY
(a) Install the 3 bolts.
Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
(b) w/ Navigation: Install the nut and screw.
w/o Navigation:
Install the nut.
(c) w/ Navigation: Install the 15 clamps and the amplifier antenna assy.
w/o Navigation:
Install the 14 clamps and the amplifier antenna assy.
(d) Connect the connectors.
30. INSTALL REAR SEATBACK ASSY
(See page 40/60 FOLDING FLIP±UP CUSHION72±21, 40/60 FOLDING 72±27)
31.REMOVE FRONT SEAT ASSY RH (See page POWER SEAT 72±11, MANUAL SEAT 72±16)
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670SF±01
I35218: Clamp
I36708
±
AUDIO & VISUAL SYSTEMANTENNA CORD SUB±ASSY
67±23
AVENSIS REPAIR MANUAL (RM1018E)
ANTENNA CORD SUB±ASSY
REPLACEMENT
1.REMOVE ROOF HEADLINING ASSY (See page 76±45)
2.REMOVE BACK DOOR TRIM PANEL ASSY UPPER (See page 75±40)
3.REMOVE ANTENNA CORD SUB±ASSY
(a)Disconnect the connectors.
(b)Remove the bolt.
(c)Remove the clamp and draw out the antenna cord sub±assy from the inte\
rior and the back door.
4.INSTALL ANTENNA CORD SUB±ASSY
(a)Press the 4 points of the grommet shown in the illustra-tion, and install the antenna cord sub±assy.
(b)Install the bolt. Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
(c)Connect the connectors.
5.INSTALL ROOF HEADLINING ASSY (See page 76±45)
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