TOYOTA AVENSIS 2003 Service Repair Manual

670S8±01

I35168

I35169
(2)
(1)
(3)
H02440
Riveter
Mandrel
67±10
±
AUDIO & VISUAL SYSTEM FRONT NO.1 SPEAKER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
FRONT NO.1 SPEAKER ASSY
REPLACEMENT
1. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW) (See page 75±8)
2.REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH (See page 75±8)
3.REMOVE FRONT DOOR TRIM BASE LH (See page 75±8)
4.REMOVE FUEL LID OPENER SWITCH (See page 75±8)
5. REMOVE POWER WINDOW REGULATOR SWITCH ASSY (W/ POWER WINDOW) (See page 75±8)
6.REMOVE FRONT DOOR TRIM BOARD SUB±ASSY LH (See page 75±8)
7. REMOVE FRONT NO.1 SPEAKER ASSY
(a) Disconnect the connector.
(b) Using a drill of less then
4 mm (0.16 in.), drill out the 3
rivet heads and remove the front No.1 speaker assy from
the front door panel.
(c) Gently and vertically put the drill to the rivet, and cut the rivet flanges.
NOTICE:

Prizing the hole with a drill can lead to damage to the
rivet hole or breaking the drill.

Take care as the cut rivet is hot.
(d) Even if flange is taken off, continue drilling and push out remaining fragments with the drill.
(e) Using a vacuum cleaner, remove the drilled rivet and their
dust from the inside of the front door panel.
8. INSTALL FRONT NO.1 SPEAKER ASSY
(a) Using an air riveter or a hand riveter, install 3 new strike rivets to install the front No.1 speaker assy on the front
door panel.
NOTICE:

Install the new strike rivet in order shown in the il-
lustration to install the front No.1 speaker assy.

Do not prize a riveter, as the riveter could be dam-
aged, loosened and the mandrel could be bent.
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H02441
RiveterRiveter
H02442
Riveter
±
AUDIO & VISUAL SYSTEM FRONT NO.1 SPEAKER ASSY
67±11
AVENSIS REPAIR MANUAL (RM1018E)

Do not tilt the riveter or disconnect the rivet from the
materials while handling the riveter, as the materials
are not tightened firmly.

Install the rivet while there is no clearance between
the materials to tighten the materials firmly.
(b) Connect the connector.
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670S9±01
I351923Clamps
67±12
±
AUDIO & VISUAL SYSTEM FRONT NO.2 SPEAKER ASSY
AVENSIS REPAIR MANUAL (RM1018E)
FRONT NO.2 SPEAKER ASSY
REPLACEMENT
1. REMOVE FRONT NO.2 SPEAKER ASSY
(a) Remove the front door lower frame bracket garnish.
(b) Disconnect the connector.
(c) Disengage the 3 claws and remove the front No.2 speak- er assy.
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670S7±01
I351712 Claws
I35172
I35173
I35175
67±6
±
AUDIO & VISUAL SYSTEM MULTI±DISPLAY (CRT DISPLAY) DISPLAY
AVENSIS REPAIR MANUAL (RM1018E)
MULTI±DISPLAY (CRT DISPLAY) DISPLAY
REPLACEMENT
1.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (See page 71±11) 2. REMOVE INSTRUMENT PANEL REGISTER ASSYCTR
(a) Remove the 2 screws.
(b) Disengage the 2 claws and remove the instrument panel register assy CTR.
(c) Disconnect the connectors.
3. REMOVE DOOR CONTROL SWITCH
(a) Remove the 2 screws and separate the door control switch.
4. REMOVE DOOR CONTROL SWITCH ASSY
(a) Remove the 2 screws and separate the door control switch assy (TILT).
5. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSY
(a) Make the multi±display upright.
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I35174
I35177
I35176
I351782 Clips
I35179
±
AUDIO & VISUAL SYSTEM MULTI±DISPLAY (CRT DISPLAY) DISPLAY
67±7
AVENSIS REPAIR MANUAL (RM1018E)
(b) Remove the 4 screws and the instrument cluster finish
panel assy.
6. REMOVE CONTROL KNOB PROTECTOR NO.1
(a) Remove the screw and control knob protector No.1.
(b) Separate the position sensor.
7. REMOVE MULTI±DISPLAY (CRT DISPLAY) DISPLAY
(a) Remove the 4 screws and separate the navigation com- puter cover.
(b) Disengage the 2 clips, slide them in the arrow direction shown in the illustration to remove the navigation comput-
er cover.
(c) Slide the lock of the connector in the arrow direction shown in the illustration to disconnect the flexible flat
cable.
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I35187
I35180
I35181
I35182
67±8
±
AUDIO & VISUAL SYSTEM MULTI±DISPLAY (CRT DISPLAY) DISPLAY
AVENSIS REPAIR MANUAL (RM1018E)
(d) Remove the 3 screws and instrument panel support No.1.
(e) Remove the 3 screws and instrument panel support No.2.
(f) Remove the instrument panel support No.3.
(g) Remove the 4 screws and slide the instrument panel box door cover upward of the screen to remove it.
(h) Remove the instrument panel register control gear.
(i) Remove the 3 screws and door control motor.
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I35183
I35184
I35185
I35186
±
AUDIO & VISUAL SYSTEM MULTI±DISPLAY (CRT DISPLAY) DISPLAY
67±9
AVENSIS REPAIR MANUAL (RM1018E)
(j) Remove the 4 screws and the multi±display.
8. INSTALL MULTI±DISPLAY (CRT DISPLAY) DISPLAY
(a) Install the multi±display with the 4 screws.
NOTICE:
Tighten each screw together with the earth wire.
(b) Insert the flexible flat cable as deep as possible and install
it by sliding the lock of the connector in the arrow direction
shown in the illustration.
9. INSTALL CONTROL KNOB PROTECTOR NO.1
(a) Fit the protrusion of the position sensor into the groove shown in the illustration to fix.
(b) Install the control knob protector No.1.
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670SI±02
I35212
67±28
±
AUDIO & VISUAL SYSTEMNAVIGATION ANTENNA ASSY
AVENSIS REPAIR MANUAL (RM1018E)
NAVIGATION ANTENNA ASSY
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
2.REMOVE INSTRUMENT PANEL SUB±ASSY UPPER W/INSTR PNL PASS L/DOOR AIR BAG ASSY (See page 71±11)
3.REMOVE NAVIGATION ANTENNA ASSY
(a)Disconnect the connector.
(b)Remove the 2 screws and navigation antenna assy.
4.INSTALL INSTRUMENT PANEL SUB±ASSY UPPER W/INSTR PNL PASS L/DOOR AIR BAG ASSY (See page 71±11)
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670SH±02
I35209
I35210
I35211
±
AUDIO & VISUAL SYSTEMNAVIGATION ECU
67±27
AVENSIS REPAIR MANUAL (RM1018E)
NAVIGATION ECU
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
2.REMOVE FRONT SEAT ASSY LH (See page POWER SEAT 72±11, MANUAL SEAT 72±16)
3.REMOVE NAVIGATION ECU COVER
(a)Remove the navigation ECU cover (Front side).
(b)Remove the 3 clips and the navigation ECU cover.
4.REMOVE NAVIGATION COMPUTER W/BRACKET
(a)Remove the 2 bolts.
(b)Disconnect the connectors and remove the navigationcomputer w/ bracket.
5.REMOVE DISC PLAYER BRACKET NO.2
(a)Remove the 2 screws and disc player bracket No.2.
6.REMOVE DISC PLAYER BRACKET NO.3
(a)Remove the 2 screws and disc player bracket No.3.
7.REMOVE NAVIGATION ECU
8.INSTALL FRONT SEAT ASSY LH (See page POWER SEAT 72±11, MANUAL SEAT 72±16)
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670SK±01
I352072 Claws
I35208
67±32
±
AUDIO & VISUAL SYSTEM POWER POINT SOCKET ASSY
AVENSIS REPAIR MANUAL (RM1018E)
POWER POINT SOCKET ASSY
REPLACEMENT
1. REMOVE FLOOR SHIFT SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) (See page 41±11)
2.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
3.REMOVE CONSOLE PANEL SUB±ASSY LOWER (See page 71±11)
4.REMOVE CONSOLE BOX ASSY RR (See page 71±11)
5.REMOVE CONSOLE REAR END PANEL (See page 71±11)
6. REMOVE POWER POINT SOCKET ASSY
(a) Disengage the 2 claws and push out the power pointsocket to the room side.
(b) Remove the power point socket cover from the rear consol panel.
7. INSTALL POWER POINT SOCKET ASSY
(a) Install the power point socket cover to the rear consol panel.
(b) Align the claw of power point socket with the one of the socket cover, and push in the power point socket.
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