TOYOTA AVENSIS 2003 Service Repair Manual

700T3±01
B67165
Roof Side Garnish Inner LHDeck Trim Side Board LH


Quarter Window Assy LH
Rear Window
Side Garnish LH
Luggage Compartment
Trim Hook No. 2

Non±reusable part Tonneau Cover Assy
Deck Board Sub±assy
Deck Floor Box Front
Deck Floor Box LH
Rear Floor Finish Plate
Deck Floor Box Rear
Roof Headlining Retainer Front
Rear Door Opening Trim Weatherstrip LH
Rear Door Sucuff Plate LH
70±22
±
WINDSHIELD/WINDOWGLASS/MIRROR QUARTER WINDOW ASSY LH (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
QUARTER WINDOW ASSY LH (WAGON MODELS)
COMPONENTS
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700T4±01
B68022
Piano Wire
Clip
Clip
B68023
Protective Tape
±
WINDSHIELD/WINDOWGLASS/MIRROR QUARTER WINDOW ASSY LH (WAGON MODELS)
70±23
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:

The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.

Use the same procedures on the RH side as on the LH side.
1.REMOVE REAR WINDOW SIDE GARNISH LH (See page 76±54)
(a) Remove the rear door opening trim weatherstrip LH
(b) Remove the rear door scuff plate.
(c) Remove the tonneau cover.
(d) Remove the deck board.
(e) Remove the deck floor box rear.
(f) Remove the deck floor box.
(g) Remove the deck floor box front.
(h) Remove the rear floor finish plate.
(i) Remove the roof headlining retainer front.
(j) Remove the luggage compartment trim hook No. 2.
(k) Remove the deck trim side board.
(l) Remove the roof side garnish inner.
(m) Remove the rear window side garnish.
2. REMOVE QUARTER WINDOW ASSY LH
(a) Disconnect the connectors.
(b) Pass a piano wire between the vehicle body and glassfrom the interior.
(c) Tie both wire ends to wooden blocks or similar objects.
HINT:
Apply protective tape to the outer surface to prevent the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and the interior and exterior ornaments.
(d) Cut off the adhesive by pulling the piano wire around the glass.
(e) Using a suction rubber, remove the glass.
NOTICE:
Leave as much adhesive on the body as possible when re-
moving the glass.
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BO4421
Adhesive
Adhesive
BO4420Body
B67869
Primer M
Primer M
Adhesive
CORRECT
WRONG
: Primer M
70±24
±
WINDSHIELD/WINDOWGLASS/MIRROR QUARTER WINDOW ASSY LH (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
3. CLEAN QUARTER WINDOW ASSY LH
(a) Clean the outer circumference of the glass with white gas- oline.
NOTICE:

Do not touch the glass surface after cleaning it.
4. INSTALL QUARTER WINDOW ASSY LH
(a) Clean and shape the contact surface of the vehicle body. (1) Using a knife, cut away any rough adhesive on thecontact surface of the body to ensure the appropri-
ate surface shape.
HINT:
Leave as much adhesive on the body as possible.
(2) Clean the contact surface of the body with a pieceof shop rag saturated with cleaner.
HINT:
Even if all the adhesive has been removed, clean the body.
(b) Using a brush, coat the exposed part of the body on the
vehicle side with Primer M.
NOTICE:

Allow the primer coating to dry for 3 minutes or more.

Do not coat the adhesive with Primer M.

Do not keep any of the opened Primer M for later use.
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B67044
ad
e c
b
A ± A
B ± B
C ± C
: Primer G
Backside
A B
A
CB
C
B67870
Backside
: Adhesive
a
d
e
c
b B ± B
C ± C
A
B
A
CB
C
a
b A ± A
±
WINDSHIELD/WINDOWGLASS/MIRROR QUARTER WINDOW ASSY LH (WAGON MODELS)
70±25
AVENSIS REPAIR MANUAL (RM1018E)
(c) Using a brush or sponge, coat the edge of the glass and
the contact surface with Primer G.
Standard dimension:
a5.5 mm (0.217 in.)
b19.0 mm (0.748 in.)
c11.0 mm (0.433 in.)
d11.0 mm (0.433 in.)
e7.5 mm (0.295 in.)
HINT:
If an area other than that specified is coated by accident, wipe
off the primer with a clean shop rag before it dries.
NOTICE:

Allow the primer coating to dry for 3 minutes or more.

Do not keep any of the opened Primer G for later use.
(d) Apply adhesive. Adhesive: Part No. 08850±00801 or equivalent
(1) Cut off the tip of the cartridge nozzle, as shown inthe illustration.
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.
Tackfree time:
TemperatureTackfree Time
35C (95 F)15 minutes
20C (68 F)1 hour 40 minutes
5C (41 F)8 hours
(2) Load the sealer gun with the cartridge.
(3) Coat the glass with adhesive, as shown in the il-
lustration.
Standard dimension:
a12.5 mm (0.492 in.)
b8.0 mm (0.315 in.)
c9.5 mm (0.374 in.)
d11.0 mm (0.433 in.)
e11.5 mm (0.453 in.)
(e) Install the glass to the body. (1) Hold the quarter window in place securely with pro-tective tape or equivalent until the adhesive hard-
ens.
NOTICE:

Allow the primer coating to dry for 3 minutes or more.

Check that the clips are attached to the body correct-
ly.

Check the clearance between the body and glass.
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BO3986
Adhesive
70±26
±
WINDSHIELD/WINDOWGLASS/MIRROR QUARTER WINDOW ASSY LH (WAGON MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
(2) Lightly press the front surface of the glass to ensure a close fit.
(3) Using a scraper, remove any excess or protruding adhesive.
HINT:
Apply adhesive onto the glass rim.
NOTICE:
Take care not to drive the vehicle for the time described in
the table below. Minimum time:
TemperatureMinimum time prior to driving the vehicle
35
C (95
F)1 hour 30 minutes
20
C (68
F)5 hours
5
C (41
F)24 hours
5. INSPECT FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.
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700TB±01
B67064
LHD ModelsDefogger Wire
Liftback Wagon
Defogger Wire
Defogger Wire
Hazard Warning Signal Switch Assy
w/ Deicer:
FR DEICER Relay
Fuse Block Assy
w/ Deicer:
FR DIC Fuse
w/ Mirror Heater:
MIR HTR Fuse
Passenger Side R/B Assy w/ Mirror Heater:
Outer Rear View Mirror Assy RH
w/ Mirror Heater:
Outer Rear View
Mirror Assy LH
Rear Window
Defogger Relay
70±46
±
WINDSHIELD/WINDOWGLASS/MIRROR WINDOW DEFOGGER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
WINDOW DEFOGGER SYSTEM
LOCATION
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B67246
RHD ModelsDefogger Wire
Liftback WagonDefogger Wire
Defogger Wire
Hazard Warning Signal Switch Assy
Passenger Side R/B Assy
w/ Deicer:
FR DEICER Relay
Fuse Block Assy
w/ Deicer:
FR DIC Fuse
w/ Mirror Heater:
Outer Rear View Mirror Assy RH
w/ Mirror Heater:
Outer Rear View Mirror Assy LH
w/ Mirror Heater:
MIR HTR Fuse
Rear Window
Defogger Relay
±
WINDSHIELD/WINDOWGLASS/MIRROR WINDOW DEFOGGER SYSTEM
70±47
AVENSIS REPAIR MANUAL (RM1018E)
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B67063
w/ Deicer:
Deicer Wire
RR DEF H±Fuse
Engine Room R/B
Gasoline 1CD±FTV
70±48
±
WINDSHIELD/WINDOWGLASS/MIRROR WINDOW DEFOGGER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
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700TC±01
±
WINDSHIELD/WINDOWGLASS/MIRROR WINDOW DEFOGGER SYSTEM
70±49
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
SymptomSuspected AreaSee Page
w/ Deicer:
Front window deicer doos not operate.
(indicator lamp ON)1. FR DIC fuse
2. FR DICER relay
3. Front window deicer wire
4. wire harness68±1
70±50



w/ Deicer:
Front window deicer doos not operate.
(indicator lamp OFF)
1. FR DIC fuse
2. FR DICER relay
3. Front window deicer wire
4. Front wiper deicer switch
5. Wire harness68±1
70±50
70±50



Rear window defogger does not operate
(Indicator lamp ON)
1. RR DEF H±fuse
2. Rear window defogger relay
3. Rear window defogger wire
4. wire harness68±1
70±50



Rear window defogger does not operate
(Indicator lamp OFF)
1. RR DEF H±fuse
2. Rear window defogger relay
3. Hazard warning signal switch assy
4. Rear window defogger wire
5. Wire harness68±1
70±50
70±50




w/ Mirror Heater:
Mirror heater does not operate
(Indicator lamp ON)1. MIR HTR fuse
2. Outer rear view mirror assy
3. Wire harness68±1
70±50


w/ Mirror Heater:
Mirror heater does not operate
(Indicator lamp OFF)
1. MIR HTR fuse
2. Front wiper deicer switch (w/ Front wiper deicer switch)
3. Hazard warning signal switch assy (w/o front wiper deicer switch)
4. Outer rear view mirror assy
5. Wire harness68±1
70±50
70±50
70±50


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700TD±01
B67055
12345678
EILL+
B67056
1.4 W
Test Bulb
Switch ON
5 (IG)
8 (E) 3 (DEF)
B69288
12345678
EILL+
70±50
±
WINDSHIELD/WINDOWGLASS/MIRROR WINDOW DEFOGGER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. INSPECT REAR WINDOW DEFOGGER SWITCH (LHD Models)
(a) Check that the defogger switch illuminates. Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  5 (ILL+)
Battery negative (±) 8 (E)Illuminates
If the result is not as specified, replace the switch assy or bulb.
(b) Inspect operation of the defogger timer.
(1) Connect the positive (+) lead from the battery to ter-minal 3 and the negative (±) lead to terminal 8.
(2) Connect the positive (+) lead from the battery to ter- minal 4 through a 1.4 W test bulb.
(3) Push the rear window defogger switch ON, check the switch and the test bulb illuminate for 12 ± 18
minutes, and then they go off.
If the result is not as specified, replace the switch assy.
2. INSPECT REAR WINDOW DEFOGGER SWITCH
(RHD Models)
(a) Check that the defogger switch illuminates.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  4 (ILL+)
Battery negative (±)  1 (E)Illuminates
If the result is not as specified, replace the switch assy or bulb.
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