TOYOTA AVENSIS 2003 Service Repair Manual

141BJ±01
A77423
SST
±
ENGINE MECHANICAL FAN AND GENERATOR V BELT (1AZ±FSE)
14±185
AVENSIS REPAIR MANUAL (RM1018E)
FAN AND GENERATOR V BELT (1AZ±FSE)
REPLACEMENT
1. REMOVE RADIATOR SUPPORT OPENING COVER
2. REMOVE ENGINE ROOM COVER SIDE
3. REMOVE ENGINE UNDER COVER RH
4. REMOVE FAN AND GENERATOR V BELT
(a) Using SST, loosen the V±ribbed belt tensioner arm clock-wise, and remove the fan and generator V belt.
SST 09249±63010
5. INSTALL FAN AND GENERATOR V BELT
(a) Using SST, loosen the V±ribbed belt tensioner arm clockwise, and install the f\
an and generator V belt. SST 09249±63010
http://vnx.su

141CD±01
A60622
±
ENGINE MECHANICALFAN AND GENERATOR V BELT(1ZZ±FE/3ZZ±FE)
14±5
AVENSIS REPAIR MANUAL (RM1018E)
FAN AND GENERATOR V BELT(1ZZ±FE/3ZZ±FE)
REPLACEMENT
1.REMOVE RADIATOR SUPPORT OPENING COVER (See page 14±27)
2.REMOVE ENGINE ROOM COVER SIDE (See page 14±27)
3.REMOVE ENGINE UNDER COVER SUB±ASSY NO.1 (See page 14±27)
4. REMOVE FAN AND GENERATOR V BELT
(a) Turn the V±ribbed belt tensioner clockwise slowly andloosen it. Then, remove the fan and generator V belt and
put back the V±ribbed belt tensioner carefully.
http://vnx.su

141B9±01
A77310
Engine Room
Cover SideRadiator Support
Opening Cover Engine Cover Sub±assy No. 1
Fan and Generator V Belt Engine Under Cover LH
7.0 (71, 62 in.
lbf)
7.0 (71, 62 in.
lbf)
Engine Under Cover RH
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1AZ±FE)
14±111
AVENSIS REPAIR MANUAL (RM1018E)
PARTIAL ENGINE ASSY (1AZ±FE)
COMPONENTSCOMPONENTS
http://vnx.su

A77521
Generator ASSY
Cooler Refrigerant
Suction Hose No. 1
(RHD (w/ Air Conditioning)
Steering Position Type)
Radiator Hose Inlet
Radiator Hose Outlet
Cooler Refrigerant Suction Hose No. 1
(LHD (w/ Air Conditioning) Steering
Position Type)
Union to Connector
Tube Hose
Charcoal Canister Assy
Battery Tray Battery Radiator ASSY
Compressor and
Magnetic Clutch
(w/ Air Conditioner)
Battery Clamp
Battery Carrier Air Cleaner Assembly with Hose
Radiator Relay Block
52 (530, 38)
9.8 (100, 7.2)
5.0 (51, 44 in.

lbf)
5.0 (51, 44 in.
lbf)
13 (133, 10)
25 (250, 18)
5.0 (51, 44 in.
lbf)
21 (214, 16)
7.0 (71, 62 in.
lbf)
7.0 (71, 62 in.
lbf)
19 (194, 14)
19 (194, 14)
14±112
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
http://vnx.su

A77312
30 (306, 22)
Radiator Reserve
Tank Sub±assy
Fuel Tube Sub±assy
Unleaded Gasoline type:
Exhaust Pipe Assy center

Gasket

Gasket

Gasket
Floor Panel Brace Front Leaded Gasoline type:
Exhaust Pipe Assy Center
Vane Pump Oil
Reservoir Assy
Accelerator Control
Cable Sub±assy
Fuel Pipe Clamp
Exhaust Pipe Assy Front
8.0 (82, 44 in.
lbf)
8.0 (82, 44 in.
lbf)
8.0 (82, 44 in.
lbf)
Return Tube
Sub±assy
43 (440, 32)
5.0 (51, 44 in.
lbf)
N´m (kgf´cm, ft´lbf)
: Specified torque

Non±reusable part
43 (440, 32)
43 (440, 32)
43 (440, 32)
43 (440, 32)
43 (440, 32)
5.0 (51, 44 in.
lbf)
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1AZ±FE)
14±113
AVENSIS REPAIR MANUAL (RM1018E)
http://vnx.su

A77313
Cooler Bracket
(LHD (w/ Air Conditioner) Steering Position Type)
Oil Reservoir
Bracket No. 1 Heater Outlet Water Hose
Heater Inlet Water Hose
Steering Intermediate
Shaft Assy No. 2
Column Hole Cover Silercer Sheet
Front Stabilizer Link Assy
Front Axle Assy
35 (360, 26)
7.0 (71, 62 in.
lbf)
74 (755, 55 )
216 (2,203,159 )
142 (1,448,105 )
N´m (kgf´cm, ft´lbf)
: Specified torque

Non±reusable part

Front Axle Hub Nut
Tie Rod End Sub±assy
5.0 (51, 44 in.
lbf)
5.0 (51, 44 in.
lbf)

Cotter Pin
49 (500, 36)
Front Suspension Arm
Sub±assy Lower No. 1
14±114
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
http://vnx.su

A77314
A/T:Clip Transmission
Control Cable Assy
N´m (kgf´cm, ft´lbf) : Specified torque
M/T:
Transmission Control
Cable Assy
5.0 (51, 44 in.
lbf)
12 (120, 9.0)
M/T:
Clutch Release
Cylinder Assy
12 (122, 8.9)
Clip
5.0 (51, 44 in.
lbf)
9.0 (92, 80 in.
lbf)
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1AZ±FE)
14±115
AVENSIS REPAIR MANUAL (RM1018E)

http://vnx.su

A77315
87 (887, 64)
37 (377, 27)
52 (530, 38)
87 (887, 64)52 (530, 38)
52 (530, 38)
52 (530, 38)52 (530, 38)
52 (530, 38)
133 (1,356, 83)
80 (816, 59)
80 (816, 59)
133 (1,356, 83)
45 (459, 33)
133 (1,356, 83)
Engine Mounting Bracket No. 2 RH
Transverse Engine
Engine Mounting Insulator
Front Suspension Brace RH
Front Suspension
Brace LH
Front Drive Shaft Assy RH
Front Drive Shaft Assy LH
Engine Assembly
with Transaxle
Front Suspension Crossmember
w/ Center Member
N´m (kgf´cm, ft´lbf)
: Specified torque
Vane Pump Assy
113 (1,152, 83)
87 (887, 64)
14±116
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
http://vnx.su

A77497
Engine AssyDrive Shaft Bearing Bracket
Wire Clamp Bracket
Manual Transaxle Assy
Starter Assy Clutch Disc Assy
Flywheel Sub±Assy

8

7
Clutch Cover Assy
N´m (kgf´cm, ft´lbf) : Specified torque
M/T:
34 (347, 25)
46 (470, 34)
13 (130, 9)
39 (398, 29)
64 (650, 47)
19 (194, 14)
44 (440, 32)
46 (470, 34)
130 (1327, 96)
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1AZ±FE)
14±117
AVENSIS REPAIR MANUAL (RM1018E)
http://vnx.su

A77316
Engine AssyDrive Shaft Bearing Bracket
Hole Plug
Drive Plate & Ring Gear
Sub±Assy x6
Wire Clamp Bracket
Starter Wire
Starter Assy
34 (347, 25)
41 (420, 32)
98 (1,000, 72)
46 (469, 34)
13 (132, 10)
x8
N´m (kgf´cm, ft´lbf)
: Specified torque
A/T:
Automatic Transaxle
46 (469, 34)
46 (469, 34)
37 (378, 27)
37 (378, 27)
64 (653, 47)
41 (418, 30)
14±118
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
http://vnx.su