TOYOTA AVENSIS 2005 Service Repair Manual

B70683
LH Visor Assy Visor Holder w/ Sliding Roof
Roof Headlining Assy
RH Visor Assy
Map Lamp AssyRoom Lamp Assy No. 2
Lens Cover
Assist Grip
Sub±assy
Lens CoverAssist Grip Sub±assy
Assist Grip Sub±assy
Assist Grip Sub±assy
Sun Roof Opening
Trim Moulding
± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (LIFTBACK MODELS)
76±43
AVENSIS REPAIR MANUAL (RM1018E)

B66566
w/o Sliding Roof
LH Visor Assy Visor HolderRoof Headlining Assy
RH Visor Assy
Map Lamp AssyRoom Lamp Assy No. 2
Lens Cover
Assist Grip Sub±assy
Lens CoverAssist Grip Sub±assy
Assist Grip Sub±assy
Assist Grip Sub±assy
76±44
± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (LIFTBACK MODELS)
AVENSIS REPAIR MANUAL (RM1018E)

760WU±01
B66532
Clip
Claw
B66531
Clip
Claw
B66533
Clip
Claw
76±36
± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1. REMOVE FRONT DOOR SCUFF PLATE RH
(a) Using a screwdriver, disengage the 5 clips and 2 claws,
and remove the scuff plate.
HINT:
Tape the screwdriver tip before use.
2. REMOVE FRONT DOOR SCUFF PLATE LH
HINT:
Use the same procedures described for the RH side.
3. REMOVE REAR DOOR SCUFF PLATE RH
(a) Using a screwdriver, disengage the 3 clips and 2 claws,
and remove the scuff plate.
HINT:
Tape the screwdriver tip before use.
4. REMOVE REAR DOOR SCUFF PLATE LH
HINT:
Use the same procedures described for the RH side.
5. REMOVE COWL SIDE TRIM BOARD RH
(a) Using a screwdriver, disengage the clip and 2 claw and re-
move the trim board.
HINT:
Tape the screwdriver tip before use.
6. REMOVE COWL SIDE TRIM BOARD LH
HINT:
Use the same procedures described for the RH side.

B66534
B66535
Clip
B66527
Clip
±
EXTERIOR/INTERIO R TRI M ROOF HEADLINING ASS Y(SEDAN MODELS)
76±37
A VENSIS RE PAIR MANUAL (RM1018E)
7. REMOV E FRONT DOOR OPENING TRIM WE ATHERSTRIP RH
8 . REMOVE FRONT DOOR OPENING TRIM WE ATHERSTRIP LH
9 . REMOVE REAR DOOR OPENING TRIM WE ATHERSTRIP RH
10 . REMOVE REAR DOOR OPENING TRIM WE ATHERSTRIP LH
1 1 . REMOVE CENTER PILLAR GARNISH LOWER RH
(a ) Remove the floor anchor cove r.
(b ) Remove the bolt and outer belt on the floor anchor side.
(c ) Usin g a screwdrive r, disengage the 2 clips and remove
th e pillar garnish lowe r.
HIN T:
T ape the screwdriver tip before use.
12 . REMOVE CENTER PILLAR GARNISH LOWER LH
HIN T:
Use the same procedures described for the RH side.
13. REMOVE CENTER PILLAR GARNISH UPPER RH
(a ) Usin g a screwdrive r, disengage the clip and 2 screws and
remov e the pillar garnish.
HIN T:
T ape the screwdriver tip before use.
14 . REMOVE CENTER PILLAR GARNISH UPPER LH
HIN T:
Use the same procedures described for the RH side.
15 . REMOVE REAR SE AT ASSY ( See page 72±27 , 72±32 )

B70032
Clip
Claw
B66550
Slit
B66528
Clip
76±38
± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
16. REMOVE ROOF SIDE GARNISH INNER RH
(a) Using a screwdriver, disengage the 4 clips and claw and
remove the roof side garnish.
HINT:
Tape the screwdriver tip before use.
17. REMOVE ROOF SIDE GARNISH INNER LH
HINT:
Use the same procedures described for the RH side.
18. REMOVE PACKAGE TRAY TRIM PANEL ASSY
(a) Remove the 4 clips.
(b) Remove the roof package tray trim panel.
(c) Pull out the belt from the slit and remove the tray trim pan-
el.
19. REMOVE FRONT PILLAR GARNISH RH
(a) Using a screwdriver, disengage the 2 clips and remove
the pillar garnish.
HINT:
Tape the screwdriver tip before use.

B65292
700 mm120 mm
Adhesive Tape
Adhesive Tape
Protective Cover
A79919
Claw
Claw
B66541Claw
Claw
± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (SEDAN MODELS)
76±39
AVENSIS REPAIR MANUAL (RM1018E)
(b) Pull the garnish upward and remove from the instrument
panel.
(c) w/ Curtain shield airbag:
Protect the curtain shield airbag LH.
(1) Thoroughly cover the airbag with cloth or nylon of
700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the
ends of the cover with adhesive tape as shown in
the illustration.
NOTICE:
Cover the curtain shield airbag with the protection cover as
soon as the front pillar garnish is removed.
20. REMOVE FRONT PILLAR GARNISH LH
HINT:
Use the same procedures described for the RH side.
21. REMOVE RH VISOR ASSY
(a) Remove the 2 screws and visor.
22. REMOVE LH VISOR ASSY
(a) Remove the 2 screws and visor.
23. REMOVE MAP LAMP ASSY
(a) Using a screwdriver, disengage the 6 claws and remove
the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws.
(c) Using a moulding remover, disengage the claws.
(d) Disconnect the map lamp switch connector and sliding
roof switch connector, and remove the map lamp.
24. REMOVE ROOM LAMP ASSY NO.2
(a) Using a moulding remover, disengage the 8 claws and re-
move the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Using a moulding remover, disengage the claws.
(c) Disconnect the map lamp switch connector and remove
the map lamp.

B66529
ClawClaw
B50596
90

B66556
Clip
w/ Sliding Roof
w/o Sliding Roof 76±40
± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
25. REMOVE ASSIST GRIP SUB±ASSY
(a) Using a screwdriver, disengage the 2 claws and remove
the 2 assist grip covers.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 bolts and assist grip.
26. REMOVE VISOR HOLDER
(a) Remove the holder of the sun visor by turning it counter-
clockwise.
27. REMOVE SUN ROOF OPENING TRIM MOULDING (W/ SLIDING ROOF)
28. REMOVE ROOF HEADLINING ASSY
(a) Using a clip remover, disengage the 2 clips and remove
the roof headling.

B66553
Tape
w / Sliding Roof
w/o Sliding Roof
T ape
±
EXTERIOR/INTERIO R TRI M ROOF HEADLINING ASS Y(SEDAN MODELS)
76±41
A VENSIS RE PAIR MANUAL (RM1018E)
29 . INS TALL ROOF HEADLINING ASSY
(a ) Alig n the markings, and then install the wire harness with
tape.
NOTICE:
Attac h the roof wire harness securel y.
(b ) Install the 2 clips.
30 . INS TALL REAR SE AT ASSY ( See page 72±27 , 72±32 )

760WT±01
B66561
Roof Side Garnish Inner RH
Front Pillar Garnish RH
Front Door Opening Trim Weatherstrip RH
Center Pillar Garnish RH
Rear Door Opening Trim Weatherstrip RH
Front Door
Scuff Plate RH
Rear Door Scuff
Plate RH
Cowl Side Trim Board RH
41.2 (420, 30)
Center Pillar Garnish
Lower RH
Front Pillar Garnish LH
Front Door Opening Trim
Weatherstrip LH
Cowl Side Trim Board LH
Front Door Scuff Plate LH
Center Pillar Garnish Lower LH
Rear Door Scuff Plate LH
Center Pillar Garnish LH
Rear Door Opening Trim
Weatherstrip LH
Roof Side Garnish Inner LH
Package Tray
Trim Panel Assy
N
m (kgf
cm ft
lbf): Specified torque
41.2 (420, 30)
± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (SEDAN MODELS)
76±33
AVENSIS REPAIR MANUAL (RM1018E)
ROOF HEADLINING ASSY (SEDAN MODELS)
COMPONENTS

B70686
LH Visor Assy Visor HolderRoof Headlining Assy
RH Visor Assy
Map Lamp AssyRoom Lamp Assy No. 2
Lens Cover
Assist Grip
Sub±assy
Lens CoverAssist Grip Sub±assy
Assist Grip Sub±assy
Assist Grip Sub±assy
w/ Sliding Roof
Sun Roof Opening
Trim Moulding
76±34
± EXTERIOR/INTERIOR TRIMROOF HEADLINING ASSY (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)