TOYOTA CAMRY 1999 Service Repair Manual

R08702
Calipers
R11290
Vinyl Tape
W03541
Press
SST
Oil Seal
± STEERINGPOWER STEERING VANE PUMP
SR±25
2120 Author: Date:
4. INSPECT SPRING
Using a calipers, measure the free length of the spring.
5S±FE and 1MZ±FE Engines:
Minimum free length: 32.3 mm (1.272 in.)
If it is not within the specification, replace the spring.
5. IF NECESSARY, REPLACE OIL SEAL
(a) Using a screwdriver with vinyl tape wound around its tip,
remove the oil seal.
NOTICE:
Be careful not to damage the front housing.
(b) Coat a new oil seal lip with power steering fluid.
(c) Using SST, press in the oil seal.
SST 09950±60010 (09951±00330),
09950±70010 (09951±07100)
NOTICE:
Make sure to install the oil seal facing the correct direction.

SR06R±01
R13458
Inscribed Mark
R01149
Round End
R11292
SR±26
± STEERINGPOWER STEERING VANE PUMP
2121 Author: Date:
REASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. COAT WITH POWER STEERING FLUID
(See page SR±18)
2. INSTALL VANE PUMP SHAFT
3. INSTALL STRAIGHT PINS
Using a plastic hammer, tap in 2 new pins.
NOTICE:
Be careful not to damage the pins.
4. INSTALL CAM RING
Align the holes of the ring and 2 straight pins, and install the ring
with the inscribed mark facing outward.
5. INSTALL VANE PUMP ROTOR
(a) Install the rotor with the inscribed mark facing outward.
(b) Install a new snap ring to the vane pump shaft.
6. INSTALL VANE PLATES
Install the 10 plates with the round end facing outward.
7. INSTALL GASKET
Install a new gasket.
8. INSTALL SIDE PLATE
Align the holes of the plate and 2 straight pins.
9. INSTALL WAVE WASHER
Install the washer so that its protrusions fit into the slots in the
side plate.
10. INSTALL REAR HOUSING
(a) Coat 2 new O±rings with power steering fluid and install
them to the housing.
(b) Torque the 4 bolts.
5S±FE and 1MZ±FE Engines:
Torque: 24 N´m (240 kgf´cm, 17 ft´lbf)

W03339
Example 5S±FE Engine :
SST
± STEERINGPOWER STEERING VANE PUMP
SR±27
2122 Author: Date:
11. INSTALL SPRING, FLOW CONTROL VALVE AND
PRESSURE PORT UNION
(a) Install the valve facing the correct direction.
(See page SR±18)
(b) Coat a new O±ring with power steering fluid and install it
to the union.
(c) Torque the union.
5S±FE and 1MZ±FE Engines:
Torque: 83 N´m (850 kgf´cm, 62 ft´lbf)
12. INSTALL SUCTION PORT UNION
(a) Coat a new O±ring with power steering fluid and install it
to the union.
(b) Torque the bolt.
5S±FE and 1MZ±FE Engines:
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
13. INSTALL FRONT AND REAR BRACKETS
Torque the 3 bolts and 2 nuts.
5S±FE and 1MZ±FE Engines:
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
14. INSTALL VANE PUMP PULLEY
Using SST to stop the pulley rotating, torque the nut.
SST 09960±10010 (09962±01000, 09963±01000)
5S±FE and 1MZ±FE Engines:
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
15. MEASURE PS VANE PUMP ROTATING TORQUE
(See page SR±22)

SR06S±01
W03361
5S±FE Engine :
1MZ±FE Engine :Pressure Feed Tube
Stopper
Pressure
Feed
StopperTube
W03360
Example 5S±FE Engine :
A
B
W03542
5S±FE Engine :
SST
Fulcrum
Length SR±28
± STEERINGPOWER STEERING VANE PUMP
2123 Author: Date:
INSTALLATION
1. INSTALL PRESSURE FEED TUBE
(a) Torque the union bolt with a new gasket.
HINT:
Make sure the stopper of the tube is touching the front bracket,
as shown, then torque the union bolt.
5S±FE and 1MZ±FE Engines:
Torque: 52 N´m (525 kgf´cm, 38 ft´lbf)
(b) Install the oil pressure switch to the union bolt.
5S±FE and 1MZ±FE Engines:
Torque: 21 N´m (210 kgf´cm, 15 ft´lbf)
2. INSTALL PS VANE PUMP ASSEMBLY WITH PRESS-
ER FEED TUBE
Temporarily tighten the 2 (A and B) bolts.
3. INSTALL DRIVE BELT
(a) Adjust drive belt tension.
(See page SR±3)
(b) 5S±FE Engine:
Using SST, torque the A bolt.
SST 09249±63010
Torque: 29 N´m (293 kgf´cm, 21 ft´lbf)
HINT:
Use a torque wrench with a fulcrum length of 300 mm (11.81
in.).

W03543
1MZ±FE Engine :
Engine Wire Clamp
Fulcrum
Length
SST
W04221
5S±FE Engine :
1MZ±FE Engine :Fulcrum
Length
SST Pressure
Feed Tube
Fulcrum
LengthSST
± STEERINGPOWER STEERING VANE PUMP
SR±29
2124 Author: Date:
(c) 1MZ±FE Engine:
Using SST, torque the A bolt.
SST 09249±63010
Torque: 29 N´m (293 kgf´cm, 21 ft´lbf)
HINT:

Use a torque wrench with a fulcrum length of 300 mm
(11.81 in.).

Disconnect the clamp with engine wire.
(d) Torque the B bolt.
5S±FE and 1MZ±FE Engines:
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
(e) Connect the connector to the oil pressure switch.
NOTICE:
Be careful for oil on the connector.
4. CONNECT PRESSURE FEED TUBE
(a) Using SST, connect the tube.
SST 09631±22020
5S±FE Engine:
Torque: 32 N´m (326 kgf´cm, 24 ft´lbf)
1MZ±FE Engine:
Torque: 20 N´m (203 kgf´cm, 15 ft´lbf)
HINT:

Use a torque wrench with a fulcrum length of 300 mm
(11.81 in.).

This torque value is effective in case that SST is parallel
to a torque wrench.
(b) 5S±FE Engine:
Install the clamp to the tube.
(c) 5S±FE Engine:
Install the 2 clamp plates and 2 holders to the tube.
(d) 5S±FE Engine:
Install the clamp plate set bolt.
(e) 5S±FE Engine:
Install the clamp plate set nut.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
(f) 1MZ±FE Engine:
Install the 2 clamp plates and 2 holders to the tube.
(g) 1MZ±FE Engine:
Tighten the bolt.
(h) 1MZ±FE Engine:
Install the 2 clamp plate set nuts.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
5. CONNECT RETURN HOSE

SR±30
± STEERINGPOWER STEERING VANE PUMP
2125 Author: Date:
6. INSTALL FRONT FENDER APRON SEAL RH
Tighten the 2 bolts.
7. BLEED POWER STEERING SYSTEM
(See page SR±4)

SR06T±01
W03350
Stabilizer Bar
No.1 Fuel Tube Protector
Intermediate Shaft
Assembly
Pressure Feed Tube
PS Gear Assembly
N´m (kgf´cm, ft´lbf) : Specified torque
Non±reusable part
For use with SSTClamp Plate
Return
Tube

* Cotter pin 
19 (195, 14)
19 (195, 14)
25 (250, 18)
*32 (326, 24)
181 (1,850, 134)
49 (500, 36)
49 (500, 36)
35 (360, 26)
181 (1,850, 134)
10 (100, 7)
± STEERINGPOWER STEERING GEAR
SR±31
2126 Author: Date:
POWER STEERING GEAR
COMPONENTS

W04225
Rack Housing
No.2 Grommet
Rack Housing
No.2 Bracket
Rack Housing
 Claw Washer
Rack End Lock NutTie Rod End Rack Boot
 ClampClip
Steering Rack
 Teflon Ring
 Oil Seal
Cylinder End Stopper
Bushing
 O±Ring  Oil Seal  Wire 

N´m (kgf´cm, ft´lbf) : Specified touque
Power steering fluid
For use with SST Non±reusable part
Molybdenum disulfide lithium base grease 
*
74 (750, 54)
83 (850, 61)
*60 (615, 45)
83 (850, 61)
*60 (615, 45)
74 (750, 54)
 O±Ring SR±32
± STEERINGPOWER STEERING GEAR
2127 Author: Date:

Z18921
Turn Pressure Tube
 O±RingDust Seal
Turn Pressure Tube
 O±RIngControl Valve
Housing
 Oil Seal
 Bearing
 Teflon Ring

Rack Guide
Spring Cap
Lock Nut

Rack Guide
Spring Cap
Rack Guide Spring
Rack Guide
 Self±Locking Nut Bearing

Rack Housing Cap
N´m (kgf´cm, ft´lbf) : Specified torque
Non±reusable part
Precoated part
Molybdenum desulfide lithium base grease
Power steering fluid
For use with SSTRack Housing Bearing
 GasketControl Valve Assembly  
13 (130, 9)
*10 (102, 7) 13 (130, 9)
*10 (102, 7)
18 (185, 13)
69 (700, 51)
*50 (513, 37)
25 (250, 18)
59 (600, 43)
18 (185, 13)
13 (130, 9)
*10 (102, 7) 13 (130, 9)
*10 (102, 7)



*Rack Guide
Seat Oil seal
± STEERINGPOWER STEERING GEAR
SR±33
2128 Author: Date:

SR06U±01
W04222
SST SR±34
± STEERINGPOWER STEERING GEAR
2129 Author: Date:
REMOVAL
1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
2. REMOVE STEERING WHEEL PAD
(See page SR±11)
3. REMOVE STEERING WHEEL
(See page SR±11)
4. DISCONNECT RH AND LH TIE ROD ENDS
(See page SA±10)
5. DISCONNECT INTERMEDIATE SHAFT ASSEMBLY
(See page SR±11)
6. DISCONNECT CLAMP PLATE
Remove the nut.
7. DISCONNECT PRESSURE FEED AND RETURN
TUBES
Using SST, disconnect the tube.
SST 09631±22020
8. DISCONNECT STABILIZER BAR
Remove the 4 bolts.
HINT:
Do not remove the bar.
9. REMOVE NO.1 FUEL TUBE PROTECTOR
Remove the 2 bolts and nut.
10. REMOVE PS GEAR ASSEMBLY
(a) Remove the 2 gear assembly set bolts and nuts.
HINT:
Lift up the stabilizer bar and remove the bolts.
(b) Remove the gear assembly from the LH of the vehicle.
NOTICE:
Do not damage the turn pressure tubes.