TOYOTA CAMRY 2000 Service Repair Manual

S05335
TOYOTA hand±held tester
DLC3
BR3904
ON
OFF0.13 sec.
0.13 sec.
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A541E)
DI±441
676 Author: Date:
3. INSPECT DIAGNOSIS (CHECK MODE)
HINT:
TOYOTA hand±held tester only: Compared to the normal
mode, the check mode has high sensing ability to detect mal-
functions. Furthermore, the same diagnostic items which are
detected in Normal mode can also be detected in Check mode.
(a) Check the DTC.
(1) Check the initial conditions.

Battery positive voltage 11 V or more.

Throttle valve fully closed.

Transaxle in P position.

Air conditioning switched off.
(2) Turn the ignition switch OFF.
(3) Prepare a TOYOTA hand±held tester.
(4) Connect the TOYOTA hand±held tester to DLC3 at
the lower of the instrument panel.
(5) Turn the ignition switch ON and switch the TOYOTA
hand±held tester ON.
(6) Switch the TOYOTA hand±held tester from Normal
mode to Check mode (Check that the MIL flashes).
(7) Start the engine (MIL goes out after the engine
starts).
(8) Simulate the conditions of the malfunction de-
scribed by the customer.
NOTICE:
Leave the ignition switch ON until you have checked the
DTCs, etc..
(9) After simulating the malfunction conditions, use the
TOYOTA hand±held tester diagnosis selector to
check the DTCs and freeze frame data, etc..
HINT:
Take care not to turn the ignition switch OFF, as turning it off
switches the diagnosis system from Check mode to Normal
mode, so all DTCs, etc. are erased.
(10) After checking the DTC, inspect the applicable cir-
cuit.

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677 Author: Date:
(b) Clearance the DTC.
The following actions will erase the DTC and freezed
frame data. Operating an OBD II scan tool (complying
with SAE J1978) or TOYOTA hand±held tester to erase
the codes.
(See the OBD II scan tool's instruction book for operating
instructions.)
4. ROAD TEST
NOTICE:
Perform the test at normal operating ATF temperature 50 ± 80 °C (122 ± 176 °F).
(a) D POSITION TEST
Shift into the D position and fully depress the accelerator pedal and and check the following points:
(1) Check up±shift operation.
1 " 2, 2 " 3 and 3 " O/D up±shift takes place, at the shift point shown in the automatic shift
schedule (See page SS±56).
HINT:

O/D Gear Up±shift Prohibition Control (1. Coolant temp. is 60 °C (140 °F) or less. 2. If there is a 10
km/h (6 mph) difference between the set cruise control speed and vehicle speed.)

O/D Gear Lock±up Prohibition Control (1. Brake pedal is depressed. 2. Coolant temp. is 60 °C
(140 °F) or less.)
(2) Check for shift shock and slip.
Check for shock and slip at the 1 " 2, 2 " 3 and 3 " O/D up±shifts.
(3) Check for abnormal noises and vibration.
Run at the D position lock±up or O/D gear and check for abnormal noises and vibration.
HINT:
The check for the cause of abnormal noises and vibration must be done very thoroughly as it could also be
due to loss of balance in the differential torque converter clutch, etc..
(4) Check kick±down operation.
While running in the D position, 2nd, 3rd and O/D gears, check to see that the possible kick±down
vehicle speed limits for 2 " 1, 3 " 2 and O/D " 3 kick±downs conform to those indicated on
the automatic shift schedule (See page SS±56).
(5) Check abnormal shock and slip at kick±down.
(6) Check the lock±up mechanism.

Drive in D position, O/D gear, at a steady speed (lock±up ON) of about 60 km/h (37 mph).

Lightly depress the accelerator pedal and check that the engine speed does not change
abruptly.
If there is a big jump in engine speed, there is no lock±up.
(b) 2 POSITION TEST
Shift into the 2 position and fully depress the accelerator pedal and check the following points:
(1) Check up±shift operation.
Check to see that the 1 " 2 up±shift takes place and that the shift point conforms to the automatic
shift schedule (See page SS±56).
HINT:
There is no O/D up±shift and lock±up in the 2 position.
(2) Check engine braking.
While running in the 2 position and 2nd gear, release the accelerator pedal and check the engine
braking effect.
(3) Check for abnormal noises during acceleration and deceleration, and for shock at up±shift and
down±shift.

Q00519
AT3417
OK if hot
Add if hot
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A541E)
DI±443
678 Author: Date:
(c) L POSITION TEST
Shift into the 2 position and fully depress the accelerator pedal and check the following points:
(1) Check no up±shift.
While running in the L position, check that there is no up±shift to 2nd gear.
(2) Check engine braking.
While running in the L position, release the accelerator pedal and check the engine braking ef-
fect.
(3) Check for abnormal noises during acceleration and deceleration.
(d) R POSITION TEST
Shift into the R position and fully depress the accelerator pedal and check for slipping.
CAUTION:
Before conducting this test ensure that the test area is free from people and obstruction.
(e) P POSITION TEST
Stop the vehicle on a grade (more than 5°) and after shifting into the P position, release the parking
brake. Then, check to see that the parking lock pawl holds the vehicle in place.
5. BASIC INSPECTION
(a) Check the fluid level.
HINT:

Drive the vehicle so that the engine and transaxle are at
normal operating temperature.
Fluid temp.: 70 ± 80 °C (158 ± 176 °F)

Only use the COOL range on the dipstick as a rough refer-
ence when the fluid is replaced or the engine does not
run.
(1) Park the vehicle on a level surface and set the park-
ing brake.
(2) With the engine idling and the brake pedal de-
pressed, shift the shift lever into all positions from P
to L position and return to P position.
(3) Pull out the dipstick and wipe it clean.
(4) Push it back fully into the pipe.
(5) Pull it out and check that the fluid level is in the HOT
range.
If the level is at the low side, add new fluid.
Fluid type: ATF D±II or DEXRON®III (DEXRON®II)
NOTICE:
Do not overfill.
(b) Check the fluid condition.
If the level is at the low side, add new fluid.

AT4657
AT8562
AT3417
OK if hot
Add if hot
AT4252
0 ~ 1 mm (0 ~ 0.04 in.) DI±444
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679 Author: Date:
(c) Replace the ATF.
(1) Remove the drain plug and drain the fluid.
(2) Reinstall the drain plug securely.
(3) With the engine OFF add new fluid through the oil
filler pipe.
Fluid type: ATF D±II or DEXRON®III (DEXRON®II)
Capacity: 3.9 liters (4.1 US qts, 3.4 Imp. qts)
(4) Start the engine and shift the shift lever into all posi-
tions from P to L position and then shift into P posi-
tion.
(5) With the engine idling, check the fluid level. Add
fluid up to the COOL level on the dipstick.
(6) Check the fluid level at the normal operating tem-
perature, 70 ± 80 °C (158 ± 176 °F), and add as
necessary.
NOTICE:
Do not overfill.
(d) Check the fluid leaks.
Check for leaks in the transaxle.
If there are leaks, it is necessary to repair or replace O±rings,
gasket, oil seals, plugs or other parts.
(e) Inspect and adjust the throttle cable.
(1) Check that the accelerator pedal is fully released.
(2) Check that the inner cable is not slack.
(3) Measure the distance between the outer cable end
and stopper on the cable.
Standard distance: 0 ± 1 mm (0 ± 0.04 in.)
If the distance is not the standard, adjust the cable by the ad-
justing nuts.

Q00199
Q04604
Q04700
Bolt Neutral Basic Line
Groove
Bolt
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A541E)
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680 Author: Date:
(f) Inspect and adjust the shift lever position.
When shifting the shift lever from the N position to other
positions, check that the lever can be shifted smoothly
and accurately to each position and that the position indi-
cator is not aligned with the correct position.
If the indicator is not aligned with the correct position, carry out
the following adjustment procedures.
(1) Loosen the nut on the shift lever.
(2) Push the control shaft fully rearward.
(3) Return the control shaft lever 2 notches to N posi-
tion.
(4) Set the shift lever to N position.
(5) While holding the shift lever lightly toward the R
position side, tighten the shift lever nut.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(6) Start the engine and make sure that the vehicle
moves forward when shifting the lever from the N to
D position and reverses when shifting it to the R
position.
(g) Inspect and adjust the park/neutral position.
Check that the engine can be started with the shift lever
only in the N or P position, but not in other positions.
If it is not as stated above, carry out the following adjustment
procedures.
(1) Loosen the park/neutral position switch bolt and set
the shift lever to the N position.
(2) Align the groove and neutral basic line.
(3) Hold in position and tighten the bolt.
Torque: 5.4 N´m (55 kgf´cm, 48 in´lbf)
For continuity inspection of the park/neutral position
switch, see page DI±479.
(h) Check the idle speed.
Idle speed: 700 ± 50 rpm
(In N position and air conditioner OFF)
6. MECHANICAL SYSTEM TESTS
(a) Measure the stall speed.
The object of this test is to check the overall performance of the transaxle and engine by measuring
the stall speeds in the D and R positions.
NOTICE:

Do the test at normal operating fluid temperature 50 ± 80 °C (122 ± 176 °F).

Do not continuously run this test longer than 5 seconds.

To ensure safety, conduct this test in a wide, clear level area which provides good traction.

The stall test should always be carried out in pairs. One technician should observe the condi-
tions of wheels or wheel stoppers outside the vehicle while the other is doing the test.
(1) Chock the 4 wheels.
(2) Connect an OBD II scan tool or TOYOTA hand±held tester to DLC3.
(3) Fully apply the parking brake.
(4) Keep your left foot pressed firmly on the brake pedal.
(5) Start the engine.

DI±446
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(6) Shift into the D position. Press all the way down on the accelerator pedal with your right foot.
Quickly read the stall speed at this time.
Stall speed: 2,600 ± 150 rpm
(7) Do the same test in R position.
Stall speed: 2,600 ± 150 rpm
Evaluation:
ProblemPossible cause
(a) Stall speed low in D and R positions

Engine output may be insufficient

Stator one±way clutch is operating properly
HINT: If more than 600 rpm below the specified value, the torque
converter could be faulty.
(b) Stall speed high in D position

Line pressure too low

Forward clutch slipping

No.2 one±way clutch not operating properly

O/D clutch slipping
(c) Stall speed high in R position

Line pressure too low

Direct clutch slipping

1st and reverse brake slipping

O/D clutch slipping
(d) Stall speed high in D and R positions

Line pressure too low

Improper fluid level

O/D one±way clutch not operating properly
(b) Measure the time lag.
When the shift lever is shifted while the engine is idling, there will be a certain time lapse or lag before
the shock can be felt. This is used for checking the condition of the O/D direct clutch, forward clutch,
and 1st and reverse brake.
NOTICE:

Do the test at normal operating fluid temperature 50 ± 80 °C (122 ± 176 °F).

Be sure to allow 1 minute interval between tests.

Take 3 measurements and take the average value.
(1) Connect an OBD II scan tool or TOYOTA hand±held tester to DLC3.
(2) Fully apply the parking brake.
(3) Start the engine and check idle speed.
Idle speed: 700 ± 50 rpm (In N position and air conditioner OFF)
(4) Shift the shift lever from N to D position. Using a stop watch, measure the time from when the
lever is shifted until the shock is felt.
In the same manner, measure the time lag for N " R.
Time lag:
N " D Less than 1.2 seconds
N " R Less than 1.5 seconds
Evaluation (If N " D time or N " R time lag is longer than specified):
ProblemPossible cause
N " D time lag is longer

Line pressure too low

Forward clutch worn

O/D one±way clutch not operating
N " R time lag is longer

Line pressure too low

Direct clutch worn

1st and reverse brake worn

O/D one±way clutch not operating properly

± DIAGNOSTICSAUTOMATIC TRANSAXLE (A541E)
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682 Author: Date:
7. HYDRAULIC TEST
Measure the line pressure
NOTICE:

Do the test at normal operation fluid temperature 50 ± 80 °C (122 ± 176 °F).

The line pressure test should always be carried out in pairs. One technician should observe
the conditions of wheels or wheel stoppers outside the vehicle while the other is doing the test.

Be careful to prevent SST's hose from interfering with the exhaust pipe.
(1) Warm up the ATF.
(2) Remove the test plug on the transaxle case front left side and connect SST.
(See page AX±21 for the location to connect SST)
SST 09992±00095 (09992±00231, 09992±00271)
(3) Fully apply the parking brake and chock the 4 wheels.
(4) Connect an OBD II scan tool or TOYOTA hand±held tester to DLC3.
(5) Start the engine and check idling speed.
(6) Keep your left foot pressed firmly on the brake pedal and shift into D position.
(7) Measure the line pressure when the engine is idling.
(8) Depress the accelerator pedal all the way down. Quickly read the highest line pressure when
engine speed reaches stall speed.
(9) In the same manner, do the test in R position.
Specified line pressure:
ConditionD position kPa (kgf/cm2, psi)R position kPa (kgf/cm2, psi)
Idling401 ± 461 (4.1 ± 4.7, 58 ± 66)804 ± 882 (8.2 ± 9.0, 117 ± 128)
Stall1,138 ± 1,236 (11.6 ± 12.6, 165 ± 179)1,716 ± 1,854 (17.5 ± 18.9, 249 ± 269)
If the measured pressure is not up to specified value, recheck the throttle cable adjustment and retest.
Evaluation
ProblemPossible cause
If the measured values at all position are higher

Throttle cable out of adjustment

Throttle valve defective

Regulator valve defective
If the measured values at all position are lower

Throttle cable out of adjustment

Throttle valve defective

Regulator valve defective

Oil pump defective

O/D direct clutch defective
If pressure is low in the D position only
D position circuit fluid leakage

Forward clutch defective
If pressure is low in the R position only

R position circuit fluid leakage

Direct clutch defective

1st and reverse brake defective

Q00224
DI±448
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A541E)
683 Author: Date:
8. MANUAL SHIFTING TEST
HINT:
With this test, it can be determined whether the trouble is within
the electrical circuit or is a mechanical problem in the transaxle.
(a) Disconnect the solenoid wire.
(b) Inspect the manual driving operation.
Check that the shift and gear positions correspond with
the table below.
While driving, shift through the L, 2 and D positions.
Check that the gear change corresponds to the shift posi-
tion.
Shift PositionGear Position
DO/D
2O/D
L1st
RReverse
PPawl Lock
HINT:
If the L, 2 and D position gear positions are difficult to positions
are difficult to distinguish, do the following read test.
If any abnormality is found in the above test, the problem is in
the transaxle itself.
(c) Connect the solenoid wire.
(d) Cancel out the DTC (See page DI±438).

DI02F±02
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A541E)
DI±449
684 Author: Date:
DIAGNOSTIC TROUBLE CODE CHART
If a DTC is displayed during the DTC check, check the circuit listed for that code in the table below and pro-
ceed to the page given.
* : ±...MIL does not light /
...MIL light up
DTC No.
(See Page)Detection ItemTrouble AreaMIL *Memory
P0500
(DI±456)Vehicle Speed Sensor Malfunc-
tion
(No.1 Vehicle Speed Sensor)
Open or short in No.1 vehicle speed sensor circuit
No.1 vehicle speed sensor
Combination meter
ECM
Automatic transaxle (clutch, brake or gear etc.)


P0750
(DI±460)Shift Solenoid A Malfunction
(Shift Solenoid Valve No.1)Shift solenoid valve No.1 is stuck open or closed
Valve body is blocked up or stuck
Automatic transaxle (clutch, brake or gear etc.)


P0753
(DI±462)Shift Solenoid A Electrical Mal-
function
(Shift Solenoid Valve No.1)Open or short in shift solenoid valve No.1 circuit
Shift solenoid valve No.1
ECM


P0755
(DI±460)Shift Solenoid B Malfunction
(Shift Solenoid Valve No.2)Shift solenoid valve No.2 is stuck open or closed
Valve body is blocked up or stuck
Automatic transaxle (clutch, brake or gear etc.)


P0758
(DI±462)Shift Solenoid B Electrical Mal-
function
(Shift Solenoid Valve No.2)Open or short in shift solenoid valve No.2 circuit
Shift solenoid valve No.2
ECM


P0770
(DI±466)Shift Solenoid E Malfunction
(Shift Solenoid Valve SL)
Shift solenoid valve SL is stuck open or closed
Valve body is blocked up or stuck
Lock±up clutch
Automatic transaxle (clutch, brake or gear etc.)


P0773
(DI±468)Shift Solenoid E Electrical Mal-
function
(Shift Solenoid Valve SL)Open or short in shift solenoid valve SL circuit
Shift solenoid valve SL
ECM


P1520
(DI±472)Stop Light Switch Signal Mal-
functionOpen or short in stop light switch circuit
Stop light switch
ECM


P1705
(DI±473)NC2 Revolution Sensor Circuit
Malfunction
(Direct Clutch Speed Sensor)Open or short in direct clutch speed sensor circuit
Direct clutch speed sensor
ECM


P1765
(DI±476)
Linear Solenoid for Accumulator
Pressure Control Circuit Mal-
function
(Shift Solenoid Valve SLN)Open or short in shift solenoid valve SLN circuit
Shift solenoid valve SLN
ECM


P1780
(DI±479)Park/Neutral Position Switch
MalfunctionShort in park/neutral position switch circuit
Park/neutral position switch
ECM



DI02G±02
Q07932
Engine Coolant Temp. SensorCruise Control ECUThrottle Position Sensor
O/D Main Switch
O/D OFF Indicator LIght
DLC3
DLC2
Stop Light Switch
Vehicle Speed Sensor
Shift Solenoid Valve SLN
Shift Solenoid Valve No.1, No2 Shift Solenoid Valve SL
Park/Neutral Position Switch Direct Clutch Speed SensorECM
Crankshaft Position
Sensor
DI±450
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A541E)
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PARTS LOCATION