steering TOYOTA CAMRY HYBRID 2007 XV40 / 8.G Service Manual

’07Camry hybrid_U (L/O 0610)
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2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)
Exhaust system
If you notice any change in the sound of
the exhaust or smell exhaust fumes, have
the cause located and corrected immedi-
ately. See “Engine exhaust cautions” on
page 278 in Section 2.
IN THE TRUNK
12 volt battery condition
See page 369 in Section 7−3 for addition-
al information.
INSIDE THE VEHICLE
Items listed below should be checked
regularly, e.g. while performing periodic
services, cleaning the vehicle, etc.
Lights
Make sure the headlights, stop lights, tail
lights, turn signal lights, and other lights
are all working. Check headlight aim.
Service reminder indicators and warning
buzzers
Check that all service reminder indicators
and warning buzzers function properly.
Steering wheel
Be alert for changes in steering condition,
such as hard steering or strange noise. Seats
Check that all front seat controls such as
seat adjusters, seatback recliner, etc. op-
erate smoothly and that all latches lock
securely in any position. Check that the
head restraints move up and down
smoothly and that the locks hold securely
in any latched position. For folding
−down
rear seatbacks, check that the latches
lock securely.
Seat belts
Check that the seat belt system such as
buckles, retractors and anchors operate
properly and smoothly. Make sure that the
belt webbings not cut, frayed, worn or
damaged.
Accelerator pedal
Check the pedal for smooth operation and
uneven pedal effort or catching.
Brake pedal
Check the pedal for smooth operation and
that the pedal has the proper clearance.
Check the brake booster function.
Brakes
In a safe place, check that the brakes do
not pull to one side when applied. Parking brake
Check that the pedal has the proper travel
and that, on a safe incline, your vehicle
is held securely with only the parking
brake applied.
Transmission “Park” mechanism
Check the lock release button of the se-
lector lever for proper and smooth opera-
tion. On a safe incline, check that your
vehicle is held securely with the selector
lever in “P” position and all brakes re-
leased.
OUTSIDE THE VEHICLE
Items listed below should be performed
from time to time, unless otherwise
specified.
Fluid leaks
Check underneath for leaking fuel, oil, wa-
ter or other fluid after the vehicle has
been parked for a while. If you smell fuel
fumes or notice any leak, have the cause
found and corrected immediately.
Doors and engine hood
Check that all doors including trunk lid
operate smoothly and all latches lock se-
curely. Make sure the engine hood sec-
ondary latch secures the hood from open-
ing when the primary latch is released.

’07Camry hybrid_U (L/O 0610)
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2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)
BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the hybrid system operating, mm
(in.):80 (3.1)
Pedal free play, mm (in.): 1—2 (0.04—0.08)
Pad wear limit, mm (in.): 1.0 (0.04)
Parking brake Parking brake adjustment when de-
pressed with the force of 300 N (31 kgf,
67 lbf):7—10 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)

’07Camry hybrid_U (L/O 0610)
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2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)
ENGINE COMPARTMENT1. AM2 7.5 A: “POWER” switch
2. ABS MAIN No.2 10 A: Electronically
controlled brake system
3. ABS MAIN No.1 10 A: Electronically
controlled brake system
4. ABS MAIN No.3 10 A: Electronically
controlled brake system
5. BATT FAN 10 A: Hybrid battery fan
6. ETCS 10 A: Electronic throttle control
system
7. HAZ 15 A: Turn signal lights
8. IG2 20 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, starting system, “GAUGE
NO.2”, “IGN” and “INJ” fuses
9. STR LOCK 20 A: Steering lock system
10. DOME 10 A: Gages and meters, vanity
lights, trunk light, “POWER” switch
light, door courtesy lights, interior light,
personal lights, clock, smart key
system
11. ECUB NO.1 10 A: Front passenger
occupant classification system, main
body ECU
12. RADIO NO.1 15 A: Audio system, nav-
igation system 13. DOOR NO.1 25 A:
Main body ECU,
power door lock
14. IGCT 30 A: Hybrid system ECU,
“PWR”, “IGCT No.2” and “INV W/P”
fuses
15. AMP 25 A: Audio system
16. EFI MAIN 30 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system, electronic throttle control
system and “EFI NO.3” fuses
17. EFI NO.3 10 A: Fuel tank system, mul-
tiport fuel injection system/sequential
multiport fuel injection system
18. IGCT NO.2 10 A: Hybrid system ECU,
motor generator ECU
19. INV W/P 15 A: Hybrid system ECU,
traction battery, DC/DC converter, mul-
tiport fuel injection system/sequential
multiport fuel injection system
20. SHORN 7.5 A: No circuit
21. A/F 20 A: No circuit
22. MPXB 10 A: Gauges and meters
23. EFI NO.1 10 A: Smart key system
24. HORN 10 A: Horns
25. HLP(RL) 15 A: Right−hand headlight
(low beam)
Fuses

’07Camry hybrid_U (L/O 0610)
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2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)
26. HLP(LL) 15 A: Left−hand headlight
(low beam)
27. HLP(RH) 15 A: Right−hand headlight
(high beam)
28. HLP(LH) 15 A: Left−hand headlight
(high beam)
29. HTR 50 A: Air conditioning system
30. HTR SUB2 50 A: PTC heater
31. HTR SUB1 50 A: PTC heater
32. RR DEF 50 A: Rear window defogger,
“MIR HTR” fuse
33. CDS FAN 40 A: Electric cooling fans
34. RDI FAN 40 A: Electric cooling fans
35. DC/DC 120 A: “ABS MTR2”, “EPS”,
“ABS MTR”, “AM2”, DOOR NO.1”,
“ETCS”, “IG2”, “HAZ”, “AMP”, “ABS
MAIN1”, “ABS MAIN2”, “STR LOCK”,
“ABS MAIN3”, “BTT FAN”, “EFI MAIN”,
“EFI NO.1” and “IGCT” fuses
36. EPS 80 A: Electric power steering sys-
tem
37. ABS MTR2 40 A: Electronically con-
trolled brake system
38. ABS MTR1 50 A: Electronically con-
trolled brake system
INSTRUMENT PANEL
1. RR DOOR RH 25 A: Rear right power
window
2. RR DOOR LH 25 A: Rear left power
window
3. FUEL OPN 7.5 A: Fuel fillter door
opening system
4. FR FOG 15 A: No circuit
5. OBD 7.5 A: On−board diagnosis sys-
tem
6. ECUB NO.2 7.5 A: No circuit7. STOP 10 A:
Stop lights, high mounted
stoplight, shift lock control system,
multiport fuel injection system/sequen-
tial multiport fuel injection system, main
body ECU, electronically controlled
brake system, electronic throttle control
system
8. TI&TE 30 A: No circuit
9. AM1 7.5 A: Starting system, multiport
fuel injection system/sequential multi-
port fuel injection system
10. A/C 7.5 A: Air conditioning system
11. PWR 25 A: Power windows
12. DOOR NO.2 25 A: Main body ECU
13. S/ROOF 30 A: Electric moon roof
14. TAIL 15 A: Front side marker lights,
tail lights, rear side marker lights, li-
cense plate lights
15. PANEL 7.5 A: Navigation system, seat
heaters, emergency flashers, air condi-
tioning system, audio system, glove
box light, instrument panel lights, steer-
ing switches, clock
16. ECU IG NO.1 10 A: Main body ECU,
push start system, electric moon roof,
auto anti −glare inside rear view mirror,
tire pressure warning system, naviga-
tion system

’07Camry hybrid_U (L/O 0610)
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2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)
17. ECU IG NO.2 7.5 A: Electronically
controlled brake system, electric power
steering system, shift lock control sys-
tem
18. A/C NO.2 10 A: Air conditioning sys-
tem, rear window defogger
19. WASH 10 A: Windshield wipers and
washer
20. SHTR 20 A: Seat heaters
21. GAUGE NO.1 10 A: Emergency flash-
ers, back− up lights
22. WIP 25 A: Windshield wipers and
washer
23. HLP LVL 7.5 A: No circuit
24. INJ 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
25. IGN 10 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, SRS airbag system, steering
lock system, front passenger occupant
classification system, smart key sys-
tem, electronic throttle control system
26. GAUGE NO.2 7.5 A: Gages and me-
ters, clock 27. ECUACC 7.5 A:
Clock, main body
ECU, shift lock control system, outside
rear view mirrors, smart key system,
push start system
28. CIG 20 A: No circuit
29. PWR OUTLET 20 A: Power outlet
30. RADIO NO.2 7.5 A: Audio system,
navigation system
31. MIR HTR 10 A: Outside rear view mir-
ror defoggers
32. 30 A: Power windows
33. 30 A: Power seats