TOYOTA CELICA 1997 Owners Manual

205
Model:7A-FE and 5S-FE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.):
7A-FE engine81.0 X 85.5 (3.19 X 3.37)
5S-FE engine
87.0 X 91.0 (3.43 X 3.58)
Displacement, cm
3 (cu. in):
7A-FE engine
1762 (107.5)
5S-FE engine
2164 (132.0) Fuel type:
7A-FE engineÐUnleaded gasoline,
Research Octane Number 91 (Octane
Rating 87) or higher
5S-FE engineÐUnleaded gasoline,
Research Octane Number 91 (Octane
Rating 87) or higher. For improved ve-
hicle performance, the use of premium
unleaded gasoline with a Research
Octane Number of 96 (Octane Rating
91) or higher is recommended.
Fuel tank capacity, L (gal., Imp. gal.):
60 (15.9, 13.2) ENGINE
Valve clearance (engine cold), mm (in.)
7A-FE engine
Intake 0.15' 0.25 (0.006'0.010)
Exhaust 0.25 '0.35 (0.010' 0.014)
5S-FE engine
Intake 0.19' 0.29 (0.007'0.011)
Exhaust 0.28 '0.38 (0.011 '0.015)
Spark plug type: 7A-FE engine
NIPPONDENSO K16R-U
NGK BKR5EYA
5S-FE engine
NIPPONDENSO PK20R11
NGK BKR6EP11
Spark plug gap, mm (in.):
7A-FE engine 0.8 (0.031)
5S-FE engine 1.1 (0.043)
Engine FuelService specifications
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Drive belt tension measured with Bor-
oughs drive belt tension gauge No.
BT-33-73F (used belt), Ibf:7A-FE engine
Generator belt 115 + 20
Power steering pump belt 80 + 20
Air conditioning compressor belt 100 + 20
5S-FE engine Generator belt Vehicles with air conditioning 155 + 20
Vehicles without air conditioning 95 + 20
Power steering pump belt 80 + 20
ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp.
qt.): 7A-FE engine
With filter 3.7 (3.9, 3.3)
Without filter 3.5 (3.7, 3.0)
5S-FE engine With filter 3.9 (4.1, 3.4)
Without filter 3.7 (3.9, 3.3)
Oil grade:
API SH, Energy-Conserving IIº multi-
grade engine oil or ILSAC multigrade
engine oil is recommended. Recommended oil viscosity (SAE):
Temperature
range anticipated before next oil change
80040-L03U
COOLING SYSTEM
Total capacity, L (qt., Imp.):7A-FE engineWith manual transaxle 6.1 (6.4, 5.4)
With automatic transaxle6.6 (7.0, 5.8)
5S-FE engine
With manual transaxle 6.7 (7.1, 5.9)
With automatic transaxle7.1 (7.5, 6.2)
Coolant type: With ethylene-glycol antifreeze
(Do not use alcohol type.)
BATTERY
ÐMaintenance type battery Specific gravity reading at 20 C (68F):
1.260 Fully charged
1.160 Half charged
1.060 Discharged
ÐNon-maintenance battery
Open voltage* at 20 C (68F):
12.7 V Fully charged
12.3 V Half charged
11.9 V Discharged
*: Voltage that is checked 20 minutes
after the key is removed with all the lights
turned off
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Charging rates:Non-maintenance battery 5 A max.
Maintenance type battery Quick charge 15 A max.
Slow charge 5 A max.
CLUTCH
Pedal freeplay, mm (in.): 5' 15 (0.2' 0.6)
Fluid type: SAE J1703 or FMVSS No. 116
DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): 7A-FE engine 1.9 (2.0, 1.7)
5S-FE engine 2.6 (2.7, 2.3)
Oil type:
Multipurpose gear oil API GL-4 or
GL-5
Recommended oil viscosity: SAE 75W-90
AUTOMATIC TRANSAXLE
7A-FE engine Fluid capacity (drain and refill),
L (qt., Imp. qt.):
Up to 3.1 (3.3, 2.7) 5S-FE engine
Automatic transmission
Fluid capacity (drain and refill),
L (qt., Imp. qt.): Up to 2.5 (2.6, 2.2)
Differential Fluid capacity, L (qt., lmp. qt.):
1.6 (1.7, 1.4)
Fluid type: Automatic transmission fluid D-II or
DEXRON
[III (DEXRON[II)
BRAKES
Minimum pedal clearance when de-
pressed with the pressure of 490 N (50
kgf, 110 lbf) with the engine running, mm
(in.): 7A-FE engine 75 (3.0)
5S-FE engine 80 (3.1)
Pedal freeplay, mm (in.): 1' 6 (0.04' 0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when pulled
with the force of 196 N (20 kgf, 44 lbf): 4-7 clicks
Fluid type:
SAE J1703 or FMVSS No. 116 DOT 3 STEERING
Wheel freeplay:
Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid
DEXRON
[II or III
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Tire size:Spare tire
U.S.A. T125/70D16
Canada
7A-FE engine185/70R14 88S
P185/70R14 87S
205/55R15 87V
5S-FE engine 205/55R15 87V
P205/55R15 87V
Except spare tire 7A-FE engine
185/70R14 88S
P185/70R14 87S
205/55R15 87V
P205/55R15 87V
5S-FE engine 205/55R15 87V
P205/55R15 87V Tire pressure, kPa (kgf/cm2 or bar, psi):
185/70R14 88S and P185/70R14 87S Front 200 (2.0, 29)
Rear 200 (2.0, 29)
205/55R15 87V and P205/55R15 87V
Front 230 (2.3, 33)
Rear 230 (2.3, 33)
T125/70D16 420 (4.2, 60)
Wheel size:
185/70R14 88S and P185/70R14 87S14 x 6JJ
205/55R15 87V and P205/55R15 87V
15 x 6 1/2JJ
15 x 7JJ
T125/70D16
16 x 4T
Wheel nut torque, NV m (kgfVm, ftVlbf):
103 (10.5, 76)
Tires Fuses
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Fuses (type A)
1 AM2 30 A: Starting system
2 HAZARD 10A: Emergency flashers
3 HORN 7.5 A: Horns
4 Radio NO.120 A: Car audio system
5 ECU-B 15 A: Anti-lock brake sys-
tem, cruise control system
6 DOME 10 A: Interior lights, personal
lights, luggage compartment light, trunk
light, door courtesy lights, clock
7 HEAD (LH) 15 A: Left-hand head-
light
8 HEAD (RH) 15 A: Right-hand head-
light9 SPARE: Spare fuse
10 SPARE: Spare fuse
11 SPARE: Spare fuse
12 ALT-S 7.5 A: Charging system
13 SRS WRN 7.5 A: SRS airbag warn-
ing light
14 EFI 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
15 HEAD (LH) LO 15 A: Left-hand
headlight (low beam)
16 HEAD (RH) LO 15 A: Right-hand
headlight (low beam)
17 HEAD-HI (RH) 15 A: Right-hand
headlight (high beam)
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18 HEAD-HI (LH) 15 A: Left-hand
headlight (high beam)
19 DRL 7.5 A: Daytime running light
system
20 ECU-IG 15 A: Electronically con-
trolled automatic transmission system,
anti-lock brake system
21 SEAT-HTR 20 A: No circuit
22 PANEL 7.5 A: Instrument panel
lights
23 STOP 15 A: Stop lights, high
mounted stoplight, multiport fuel injection
system/sequential multiport fuel injection
system, cruise control system cancel de-
vice, electronically controlled automatic transmission system, anti-lock brake
system
24 FOG 20 A: Front fog lights
25 CIG & RAD 15 A:
Cigarette lighter,
digital clock display, car audio system
26 IGN 7.5 A: Charging system, dis-
charge warning light, multiport fuel injec-
tion system/sequential multiport fuel in-
jection system, SRS airbag system
27 WIPER 20 A: Windshield wipers and
washer, rear window wiper and washer
28 MIR-HTR 10 A: Multiport fuel injec-
tion system/sequential multiport fuel in-
jection system
29 TURN 10 A: Turn signal lights, emer-
gency flashers
30 TAIL 15 A: Tail lights, parking lights,
front side marker lights, rear side marker
lights, license plate lights
31 HTR 10 A: Air conditioning system,
rear window defogger
32 GAUGE 10 A: Gauges and meters,
power door lock system
33 ST 7.5 A: Starting system, multiport
fuel injection system/sequential multiport
fuel injection system
34 A/C 10 A: Air conditioning system
35 OBD II 7.5A: On-board diagnosis
system Fuses (type B)
36 RDI 30 A: Electric cooling fan
37 CDS 30 A: Electric cooling fan
38 AM1 40 A:
Electronic ignition sys-
tem/distributor ignition system
39 DOOR 30 A: Power door lock sys-
tem, convertible top control system
40 DEF 30 A: Rear window defogger
41 POWER 30 A: Power windows, elec-
tric moon roof
Fuses (type C)
42 HTR 40 A: Air conditioning system
43 ALT 100 A: ALT-Sº, TAILº,
DOORº, DEFº and POWERº fuses
44 MAIN 60 A: Starting system, head-
lights, AM2º, HAZARDº, HORNº,
DOMEº and RADIOº fuses
45 ABS 50 A: Anti-lock brake system
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Part 9
Reporting safety defects for
U.S. owners211
REPORTING SAFETY
DEFECTS FOR U.S.
OWNERS AND
UNIFORM TIRE
QUALITY GRADING

Reporting safety defects for
U.S. owners

Uniform tire quality grading If you believe that your vehicle has
a defect which could cause a crash
or could cause injury or death, you
should immediately inform the
National Highway Traffic Safety
Administration (NHTSA) in
addition to notifying Toyota Motor
Sales, U.S.A., Inc. (Toll-free:
1-800-331-4331).
If NHTSA receives similar
complaints, it may open a
investigation, and if it finds that a
safety defect exists in a group of
vehicles, it may order a recall and
remedy campaign. However,
NHTSA cannot become involved
in individual problems between
you, your dealer, or Toyota Motor
Sales, U.S.A., Inc. To contact NHTSA, you may either
call the Auto Safety Hotline
toll-free at 1-800-424-9393 (or
366-0123 in Washington D.C.
area) or write to: NHTSA. U.S.
Department of Transportation.
Washington D.C. 20590. You can
also obtain other information
about motor vehicle safety from
the Hotline.
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212
This information has been prepared in ac-
cordance with regulations issued by the
National Highway Traffic Safety Adminis-
tration of the U.S. Department of Trans-
portation. It provides the purchasers and/
or prospective purchasers of Toyota
vehicles with information on uniform tire
quality grading.
Your Toyota dealer will help answer any
questions you may have as you read this
information.
DOT quality gradesÐAll passenger
vehicle tires must conform to Federal
Safety Requirements in addition to
these grades. These quality grades are
molded on the sidewall.
Treadwear ÐThe treadwear grade is a
comparative rating based on the wear
rate of the tire when tested under con-
trolled conditions on a specified govern-
ment test course. For example, a tire
graded 150 would wear one and a half
(1-1/2) times as well on the government
course as a tire graded 100. The relative
performance of tires depends upon the
actual conditions of their use, however,
and may depart significantly from the
norm due to variations in driving habits,
service practices and differences in road
characteristics and climate. Traction A, B, CÐThe traction grades,
from highest to lowest, are A, B, and C,
and they represent the tire's ability to stop
on wet pavement as measured under
controlled
conditions on specified govern-
ment test surfaces of asphalt and con-
crete. A tire marked C may have poor trac-
tion performance.
Warning: The traction grade assigned to
this tire is based on braking (straight
ahead) traction tests and does not include
cornering (turning) traction.
Temperature A, B, C ÐThe temperature
grades are A (the highest), B, and C, rep-
resenting the tire's resistance to the gen-
eration of heat and its ability to dissipate
heat when tested under controlled condi-
tions on a specific indoor laboratory test
wheel. Sustained high temperature can
cause the material of the tire life, and ex-
cessive temperature can lead to sudden
tire failure. The grade C corresponds to a
level of performance which all passenger
car tires must meet under the Federal Mo-
tor Vehicle Safety Standard No. 109.
Grades B and A represent higher levels of
performance on the laboratory test wheel
than the minimum required by law. Warning: The temperature grades for this
tire
are established for a tire that is proper-
ly inflated and not overloaded. Excessive
speed, underinflation, or excessive load-
ing, wither separately or in combination,
can cause heat buildup and possible tire
failure.
Uniform tire quality grading
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