TOYOTA COROLLA 1999 Workshop Manual

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If you notice any of these clues, take your
vehicle to your Toyota dealer as soon as
possible. It probably needs adjustment or
repair.
CAUTION
Do not continue driving with the ve-
hicle unchecked. It could result in se-
rious vehicle damage and possibly
personal injury.
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Part 8
SPECIFICATIONS

Dimensions and weight

Engine

Fuel

Service specifications

Ti r es

Fuses
Dimensions and weight
Overall length mm (in):
4420 (174.0)
Overall width mm (in):
1695 (66.7)
Overall height mm (in):
1385 (54.5)
*
Wheelbase mm (in):
2465 (97.0)
Front tread mm (in):
1460(57.5)
Rear tread mm (in):
1450(57.1)
Vehicle capacity weight
(occupants+luggage)
kg(lb): 385 (850)
*:Unladen vehicle
Engine
Model:
1ZZ- FE
Type:
4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.):
79.0
91.5 (3.11
3.60)
Displacement, cm
3 (cu. in.):
1794 (109.5)
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Fuel
Fuel type:
Unleaded gasoline, Octane Rating 87 (Re-
search Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.):
50 (13.2, 11.0)
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):
Intake 0.15Ð0.25 (0.006Ð0.010)
Exhaust 0.25Ð0.35 (0.010Ð0.014)
Spark plug type:
DENSO K16TR11
NGK BKR5EKB- 11
Spark plug gap, mm(in.):
1.1 (0.043)ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp.
qt.):
With filter 3.7 (3.9, 3.3)
Without filter 3.5 (3.7, 3.1)
Oil grade:
API grade SJ, ºEnergy- Conservingº or
ILSAC multigrade engine oil is recom-
mended.
Recommended oil viscosity (SAE):
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COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
Manual transmission
5.8 (6.1, 5.1)
Automatic transmission
5.7 (6.0, 5.0)
Coolant type:
ºToyota Long Life Coolantº or equivalent
With ethylene- glycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
BATTERY
Open voltage
* at 20C (68F):
12.6- 12.8 V Fully charged
12.2- 12.4 V Half charged
11.8- 12.0 V Discharged
*: Voltage that is checked 20 minutes after
the key is removed with all the lights
turned off
Charging rates: 5 A max.
CLUTCH
Pedal freeplay, mm (in.):
5Ð15 (0.2Ð0.6)
Fluid type:
SAE J1703 or FMVSS No. 116 DOT 3MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.):
1.9 (2.0, 1.7)
Oil type:
Gear oil API GL- 4 or GL- 5
Recommended oil viscosity:
SAE 75W- 90
AUTOMATIC TRANSAXLE
Automatic transmission
Fluid capacity (drain and refill),
L (qt., Imp. qt.):
Four- speed type
Up to 3.1 (3.3, 2.7)
Three- speed type
2.5 (2.6,2.2)
Fluid type:
Automatic transmission fluid D- ll or
DEXRONIII (DEXRONII)
Differential (three- speed type only)
Fluid capacity L (qt., Imp. qt.):
1.4 (1.5, 1.2)
Fluid type:
Automatic transmission fluid D- II or
DEXRONIII (DEXRONII)BRAKES
Minimum pedal clearance when depressed
with the pressure of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
Vehicles with anti- lock brake system
90 (3.5)
Vehicles without anti- lock brake system
85 (3.3)
Pedal freeplay, mm (in.):
1Ð6 (0.04Ð0.24)
Pad wear limit, mm (in.):
1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf):
4Ð7 clicks
Fluid type:
SAE J1703 or FMVSS No. 116 DOT 3
STEERING
Wheel freeplay:
Less than 30 mm (1.2 in.)
Power steering fluid type:
Automatic transmission fluid DEXRONII
or III
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Tires
Tire size:
Compact spare tire
T115/70D14
T125/70D14
Except compact spare tire
P175/65SR14
P185/65SR14
Tire pressure, kPa (kgf/cm
2 or bar, psi):
Compact spare tire
420 (4.2, 60)
Except compact spare tire
210 (2.1, 30)
Wheel size:
Compact spare tire
14 x 4T
Except compact Spare tire
14 x 5.5JJ
Wheel nut torque, N´m (kgf´m, ft´lbf):
102.9 (10.5, 76)
Fuses
Engine compartment
Fuses (type A)
1. A/C 7.5 A: Air conditioning system,
electric cooling fan
2. SPARE 5 A: Spare fuse
3. SPARE 10 A: Spare fuse
4. SPARE 15 A: Spare fuse
5. DOME 15 A: Car audio system, interior
lights, personal lights, trunk lights,
clock, daytime running light system,
theft deterrent system
6. HAZARD 10 A: Turn signal lights,
emergency flashers
Engine compartment
7. AM2 15 A: Starter system, ºSTº and
ºIGNº fuses
8. HEAD (LH) or HEAD (LH- UPR) 10 A:
Left- hand headlight
9. ALT- S 5 A: Charging system
10. HEAD (RH) or HEAD (RH- UPR) 10 A:
Right- hand headlight
11. EFI or F- HTR 15 A: Multiport fuel in-
jection system/sequential multiport fuel
injection system
12. HORN 10 A: Horn, theft deterrent sys-
tem
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Engine compartment
13. DRL 7.5 A: Daytime running light sys-
tem
14. HEAD RH- Lo 10 A: Right- hand head-
light
15. HEAD LH- Lo 10 A: Left- hand head-
light
16. CDS 30 A: Electric cooling fan
17. TURN 7.5 A: Turn signal lights, emer-
gency flashers
18. GAUGE 10 A: Gauge and meters,
buck- up lights, air conditioning system,
power windows, rear window defogger,
power door lock system
Instrument panel
19. WIP 20 A: Windshield wipers and
washer
20. DEF I- UP/M- HTR 10 A: Rear window
defogger, multiport fuel injection sys-
tem/sequential multiport fuel injection
system
21. ECU- IG 10 A: Starting system, electric
cooling fan, automatic transmission
shift lock system, anti- lock brake sys-
tem, cruise control system
22. IGN 7.5 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, charging system, SRS airbag
system, seat belt pretensioners23. STOP 15 A: Stop lights, high mounted
stoplight, anti- lock brake system, auto-
matic transmission shift lock system
24. TAIL 15 A: Tail lights, gauges and me-
ters, instrument panel light control, cig-
arette lighter, clock, car audio system,
rear window defogger, license plate
lights, electronically controlled automat-
ic transmission system, multiport fuel
injection system/sequential multiport
fuel injection system, air conditioning
system, emergency flashers
25. OBD 7.5 A: On- board diagnosis sys-
tem
26. ECU- B 7.5 A: SRS airbag system,
seat belt pretensioners
27. ST 5 A: Starter system, multiport fuel
injection system/sequential multiport
fuel injection system
28. D/L 30 A: Power door lock system
29. FOG 15 A: No circuit
30. S- HTR 15A: No circuit
31. CIG 15 A: Car audio system, clock,
cigarette lighter, power rear view mir-
rors, SRS airbag system, seat belt pre-
tensioners, automatic transmission shift
lock system, theft deterrent system
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Fuses (type B)
32. HTR 50 A: Air conditioning system,
ºA/Cº fuse
33. MAIN 40 A: Starter system, ºHEAD
(LH) or HEAD (LH- UPR), ºHEAD (RH)
or HEAD (RH- UPR), ºHEAD LH- Loº
and ºHEAD RH- Lo fuses
34. RDI 30 A: Electric cooling fan
35. AM1 50 A: ºCIGº, ºTURNº, ºGAUGEº,
ºECU- IGº, and ºWIPº fuses
36. DEF 40 A: Rear window defogger,
ºDEF I- UP/M- HTRº fuse
37. POWER 30 A: Power windows, electric
moon roof
Fuses (type C)
38. FL ABS 50 A: Anti- lock brake system
39. FL ALT 100 A: ºRDIº, ºCDSº, ºAM1º,
ºPOWERº, ºD/Lº, ºTAILº, OBD, ºFOGº,
ºECU- Bº, ºSTOPº and ºDEFº, ºHTRº
fuses
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Part 9
REPORTING SAFETY
DEFECTS FOR U.S.
OWNERS AND
UNIFORM TIRE
QUALITY GRADING

Reporting safety defects for U.S.
owners

Uniform tire quality grading
If you believe that your vehicle has
a defect whi ch coul d cause a cr ash
or could cause injury or death, you
should immediately inform the Na-
tional Highway Traffic Safety Ad-
ministration (NHTSA) in addition to
notifying Toyota Motor Sales,
U.S.A., Inc.
(Toll- free: 1- 800- 331- 4331).
If NHTSA receives similar com-
plaints, it may open an investiga-
tion, and if it finds that a safety de-
fect exists in a group of vehicles, it
may order a recall and remedy
campaign. However, NHTSA cannot
become involved in individual prob-
lems between you, your dealer, or
Toyota Motor Sales, U.S.A., Inc.To contact NHTSA, you may either
call the Auto Safety Hotline toll- free
at 1- 800- 424- 9393 (or 366- 0123 in
Washington,D.C. area) or write to:
NHTSA. U.S.Department of Trans-
portation. Washington,D.C. 20590.
You can also obtain other information
about motor vehicle safety from the
Hotline.
Reporting safety defects for
U.S. owners
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Uniform tire quality grading
This information has been prepared in ac-
cordance with regulations issued by the
National Highway Traffic Safety Adminis-
tration of the U.S. Department of Trans-
portation. It provides the purchasers and/
or prospective purchasers of Toyota
vehicles with information on uniform tire
quality grading.
Your Toyota dealer will help answer any
questions you may have as you read this
information.
DOT quality gradesÐAll passenger ve-
hicle tires must conform to Federal
Safety Requirements in addition to
these grades. These quality grades are
molded on the sidewall.
TreadwearÐThe treadwear grade is a
comparative rating based on the wear rate
of the tire when tested under controlled
conditions on a specified government test
course. For example, a tire graded 150
would wear one and a half (1- 1/2) times
as well on the government course as a
tire graded 100. The relative performance
of tires depends upon the actual condi-
tions of their use, however, and may de-
part significantly from the norm due to
variations in driving habits, service prac-
tices and differences in road characteris-
tics and climate.Traction AA, A, B, CÐThe traction
grades, from highest to lowest, are AA, A,
B, and C, and they represent the tire's
ability to stop on wet pavement as mea-
sured under controlled conditions on spe-
cified government test surfaces of asphalt
and concrete. A tire marked C may have
poor traction performance.
Warning: The traction grade assigned to
this tire is based on braking (straight
ahead) traction tests and does not include
cornering (turning) traction.
Temperature A, B, CÐThe temperature
grades are A (the highest), B, and C,
representing the tire's resistance to the
generation of heat and its ability to dissi-
pate heat when tested under controlled
conditions on a specified indoor laboratory
test wheel. Sustained high temperature
can cause the material of the tire to de-
generate and reduce tire life, and exces-
sive temperature can lead to sudden tire
failure. The grade C corresponds to a lev-
el of performance which all passenger car
tires must meet under the Federal Motor
Vehicle Safety Standard No. 109. Grades
B and A represent higher levels of perfor-
mance on the laboratory test wheel than
the minimum required by law.Warning: The temperature grades for this
tire are established for a tire that is prop-
erly inflated and not overloaded. Exces-
sive speed, underinflation, or excessive
loading, either separately or in combina-
tion, can cause heat buildup and possible
tire failure.
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