Power TOYOTA COROLLA 2005 E120 / 9.G Service Manual

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2005 COROLLA from Sep. ’04 Prod. (OM12891U)
Clean all dirt from the outside of the res-
ervoir tank and look at the fluid level. If
the fluid is cold, the level should be in the
“COLD” range. Similarly, if it is hot, the
fluid level should be in the “HOT” range.
If the level is at the low side of either
range, add automatic transmission fluid
DEXRON II or III to bring the level
within the range.
To remove the reservoir cap, turn it coun-
terclockwise and lift up. To reinstall it,
turn it clockwise. After replacing the reser-
voir cap, visually check the steering box
case, vane pump and hose connections
for leaks or damage.
CAUTION
The reservoir tank may be hot so be
careful not to burn yourself.
NOTICE
Avoid overfilling, or the power steer-
ing could be damaged.
Keep your tire inflation pressures
at the proper level.
The recommended cold tire inflation
pressures, tire sizes and the com-
bined weight of occupants and cargo
(vehicle capacity weight) are de-
scribed on page 282 and 286. They
are also on the tire and loading infor-
mation label.
You should check the tire inflation
pressure every two weeks, or at least
once a month. And do not forget the
spare!
Checking tire inflation
pressure

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NOTICE
Be sure the engine and all accesso-
ries are off before performing main-
tenance.
 When checking the battery, remove
the ground cable from the negative
terminal (“” mark) first and rein-
stall it last.
 Be careful not to cause a short cir-
cuit with tools.
 Take care no solution gets into the
battery when washing it.
Ty p e A
Green Dark Clear or
light yellow
Ty p e B Blue White Red
CHECKING BY INDICATOR
Check the battery condition by the indi-
cator color.
Indicator color
ConditionTy p e ATy p e B
GreenBlueGood
DarkWhite
Charging necessary.
Have battery
checked by your
Toyota dealer.
Clear orlight
yellow
Red
Have battery
checked by your
Toyota dealer.
During recharging, the battery is pro-
ducing hydrogen gas.
Therefore, before recharging:
1. If recharging with the battery installed on the vehicle, be sure to disconnect
the ground cable.
2. Be sure the power switch on the re- charger is off when connecting the
charger cables to the battery and when
disconnecting them.
CAUTION
Always charge the battery in an un-
confined area. Do not charge the
battery in a garage or closed room
where there is not sufficient ventila-
tion.
Only do a slow charge (5 A or
less). Charging at a quicker rate is
dangerous. The battery may ex-
plode, causing personal injuries.
NOTICE
Never recharge the battery while the
engine is running. Also, be sure all
accessories are turned off.
—Checking battery c ondition Battery recharging pr ecautions

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2005 COROLLA from Sep. ’04 Prod. (OM12891U)
AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill),
L (qt., Imp. qt.):Up to 3.0 (3.2, 2.6)
Fluid type: Toyota Genuine ATF Type T −IV
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF Type T −IV”
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than “Toyota Genuine ATF
Type TIV” may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle.
Please contact your Toyota dealer for fur-
ther details. BRAKES
Minimum pedal clearance when depressed
with the force of 294 N (30 kgf, 66 lbf)
with the engine running, mm (in.):
With anti −lock brake system 76 (2.99)
Without anti −lock brake system
78 (3.07)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 1ZZ −FE engine 6—9 clicks
2ZZ −GE engine 5—8 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III

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2005 COROLLA from Sep. ’04 Prod. (OM12891U)
Instrument panel
Fuses (type A)1. FOG 15 A: Front fog lights
2. HEAD LH UPR 10 A: Left−hand head-
light (high beam)
3. HEAD RH UPR 10 A: Right−hand
headlight (high beam), high beam indi-
cator light
4. SPARE 30 A: Spare fuse
5. SPARE 15 A: Spare fuse
6. SPARE 10 A: Spare fuse
7. ETCS 10 A (1ZZFE engine): Electron-
ic throttle control system
8. AMP 30 A: Car audio system 9. MAIN 30 A:
Starting system, “AM2”
fuse
10. DOME 15 A: Car audio system, clock,
personal lights, interior light, trunk light,
open door warning light, wireless re-
mote control system
11. HORN 10 A: Horn
12. HAZARD 10 A: Emergency flashers ,
turn signal lights
13. EFI 20 A (1ZZFE engine) or EFI 15 A (2ZZGE engine): Multiport fuel in-
jection system/sequential multiport fuel
injection system, emission control sys-
tem, “EFI2” fuse
14. ALTS 5 A: Charging system
15. HEAD LH LWR 10 A: Left−hand head-
light (low beam)
16. HEAD RH LWR 10 A: Right−hand
headlight (low beam)
17. EFI2 15 A (1ZZFE engine): Multiport
fuel injection system/ sequential multi-
port fuel injection system, emission
control system
18. TAIL 15 A: Tail lights, license plate
lights, instrument panel lights , instru-
ment cluster lights
19. OBD 7.5 A: On−board diagnosis sys-
tem 20. P/W 30 A:
No circuit
21. WIPER 25 A: Windshield wipers
22. AM2 15 A: Charging system, multiport
fuel injection system/sequential multi-
port fuel injection system, starting sys-
tem, SRS airbag system
23. STOP 15 A: Stop lights, high mounted
stoplight, anti −lock brake system, shift
lock control system, multiport fuel in-
jection system/sequential multiport fuel
injection system, cruise control system
24. DOOR 25 A: Power door lock system
25. AM1 25 A: “CIG” fuse
26. ECUIG 10 A: Electric cooling fan,
anti −lock brake system, vehicle stability
control system, traction control system,
brake assist system, shift lock control
system, cruise control system
27. RR WIPER 15 A: No circuit
28. A/C 10 A: Air conditioning system
2

9. INV 15 A: No circuit
30. P/POINT 15 A: Power outlet (in the
rear console box)
31. ECUB 10 A: Daytime running light
system

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32. CIG 15 A: Power outlet (on the instru-
ment panel) or cigarette lighter, car au-
dio system, clock, power rear view mir-
ror control, shift lock control system
33. GAUGE 10 A: Gauges and meters, air
conditioning system, daytime running
light system, charging system, auto
anti −glare inside rear view mirror, pow-
er windows, cruise control system, rear
window defogger, back −up lights, front
passenger ’s seat belt reminder light
34. WASHER 15 A: Windshield washer
35. MHTR/DEF IUP 10 A: Engine control
system
Fuses (type B)
36. ABS NO.1 30 A: Anti−lock brake sys-
tem, vehicle stability control system,
traction control system, brake assist
system
37. RDI FAN 30 A: Electric cooling fan
38. ABS NO.2 40 A (without vehicle sta- bility control system): Anti−lock brake
system
ABS NO.2 50 A (with vehicle stability
control system): Anti−lock brake sys-
tem, vehicle stability control system,
traction control system, brake assist
system 39. HEAD MAIN 40 A:
“HEAD LH UPR”,
“HEAD RH UPR”, “HEAD LH LWR” and
“HEAD RH LWR” fuses
40. AIR PUMP 50 A (2ZZGE engine): Emission control system
41. HTR 40 A: Air conditioning system
42. DEF 40 A: Rear window defogger,
“M −HTR/DEF I −UP” fuse
43. POWER 30 A: Power windows, electric
moon roof
Fuse (type C)
44. ALT 100 A: Charging system, “ABS
NO.1”, “ABS NO.2”, “RDI FAN”, “FOG”,
“HTR”, “AM1”, “POWER”, “DOOR”,
“ECU −B”, “TAIL”, “STOP”, “P/POINT”,
“INV” and “OBD” fuses