oil type TOYOTA HIGHLANDER 2001 Service Repair Manual

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INFORMATION BEFORE DRIVING YOUR
TOYOTA
Information before driving your Toyota
Off- road vehicle precautions290 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Break- in period291 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel291 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel pump shut off system293 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation in foreign countries294 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Three- way catalytic converters294 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine exhaust cautions295 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Facts about engine oil consumption296 . . . . . . . . . . . . . . . . . . . . . . . . . .
Iridium- tipped spark plugs297 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake system297 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake pad wear limit indicators301 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Your Toyota's identification301 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Theft prevention labels302 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Suspension and chassis303 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire information304 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle load limits312 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cargo and luggage313 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Types of tires315 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2

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In a rollover crash, an unbelted per-
son is significantly more likely to
die than a person wearing a seat
belt. Therefore, the driver and all
passengers should fasten their seat
belts whenever the vehicle is mo-
ving.

When driving off- road or in rugged
terrain, do not drive at excessive
speeds, jump, make sharp turns,
strike objects, etc. This may cause
loss of control or vehicle rollover
causing death or serious injury. You
are also risking expensive damage
to your vehicle's suspension and
chassis.
NOTICE

If driving through water, such as
when crossing shallow streams,
first check the depth of the water
and the bottom of the river bed for
firmness. Drive slowly and avoid
deep water.

Take all necessary safety measures
to ensure that water damage to the
engine or other components does
not occur.
Water entering the engine air intake
will cause severe engine damage.
Water can wash the grease from
wheel bearings, causing rusting and
premature failure, and may also en-
ter the differentials, transmission
and transfer case, reducing the gear
oil's lubricating qualities.

Sand and mud that has accumulated
in brake drums and around brake
discs may affect braking efficiency
and may damage brake system com-
ponents.

Always perform a maintenance in-
spection after each day of off- road
driving that has taken you through
rough terrain, sand, mud, or water.
For scheduled maintenance informa-
tion, refer to the Scheduled Main-
tenance Guideº or Owner's Manual
Supplementº.
Make sure your coolant is properly pro-
tected against freezing.
Only use Toyota Super Long Life Coolantº
or similar high quality ethylene glycol
based non- silicate, non- amine, non- nitrite,
and non- borate coolant with long- life
hybrid organic acid technology. (Coolant
with long- life hybrid organic acid
technology is a combination of low
phosphates and organic acids.)
See Checking the engine coolant levelº
on page 383 in Section 7- 2 for details of
coolant type selection.
For the U.S.A.ÐToyota Super Long Life
Coolantº is a mixture of 50% coolant and
50% deionized water. This coolant pro-
vides protection down to about -35C
(- 31F).
For CanadaÐToyota Super Long Life
Coolantº is a mixture of 55% coolant and
45% deionized water. This coolant pro-
vides protection down to about -42C
(- 44F).
NOTICE
Do not use plain water alone.
Winter driving tips

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If engine speed does not increase when
the accelerator pedal is depressed, there
may be a problem somewhere in the elec-
tronic throttle control system.
At this time, vibration may occur. Howev-
er, if you depress the accelerator pedal
more firmly and slowly, you can drive your
vehicle at low speeds. Have your vehicle
checked by your Toyota dealer as soon as
possible.
Even if the abnormality of the electronic
throttle control system is corrected during
low speed driving, the system may not be
recovered until the engine is stopped and
the ignition key is turned to ACCº or
LOCKº position.
CAUTION
Be especially careful to prevent erro-
neous pedal operation.
If your engine coolant temperature
gauge indicates overheating, if you ex-
perience a loss of power, or if you hear
a loud knocking or pinging noise, the
engine has probably overheated. You
should follow this procedure...
1. Pull safely off the road, stop the ve-
hicle and turn on your emergency
flashers. Put the transmission in Pº
and apply the parking brake. Turn off
the air conditioning if it is being used.
2. If coolant or steam is boiling out of the
radiator or reservoir, stop the engine.
Wait until the steam subsides before
opening the hood. If there is no coolant
boiling over or steam, leave the engine
running and make sure the electric
cooling fan is operating. If it is not,
turn the ignition off.
CAUTION
To help avoid personal injury, keep
the hood closed until there is no
steam. Escaping steam or coolant is
a sign of very high pressure.
3. Look for obvious coolant leaks from the
radiator, hoses, and under the vehicle.
However, note that water draining from
the air conditioning is normal if it has
been used.
CAUTION
When the engine is running, keep
hands and clothing away from the
moving fan and engine drive belts.
4. If the coolant is leaking, stop the en-
gine immediately. Call a Toyota dealer
for assistance.
5. If there are no obvious leaks, check
the coolant reservoir. If it is dry, add
coolant to the reservoir while the en-
gine is running. Fill it about half full.
For the coolant type, see Coolant type
selectionº on page 383 in Section 7- 2.
CAUTION
Do not attempt to remove the radiator
cap when the engine and radiator are
hot. Serious injury could result from
scalding hot fluid and steam blown
out under pressure.
If you cannot increase engine
speedIf your vehicle overheats

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Fuel type:
2AZ- FE engine
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or
higher
3MZ- FE engine
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or
higher. For improved vehicle perfor-
mance, the use of premium unleaded
gasoline with an Octane Rating of 91
(Research Octane Number 96) or
higher is recommended.
Fuel tank capacity, L (gal., Imp. gal.):
72.5 (19.1, 16.0)ENGINE
Valve clearance (engine cold), mm (in.):
2AZ- FE engine
Intake 0.19Ð0.29 (0.007Ð0.011)
Exhaust 0.30Ð0.40 (0.012Ð0.016)
3MZ- FE engine
Intake 0.15Ð0.25 (0.006Ð0.010)
Exhaust 0.25Ð0.35 (0.010Ð0.014)
Spark plug type:
DENSO SK20R11
NGK IFR6A11
Spark plug gap, mm(in.):
1.1 (0.043)
Drive belt tension measured with
Borroughs drive belt tension gauge
No.BT- 33- 73F (used belt), Ibf:
2AZ- FE engine
Automatic adjustment
3MZ- FE engine
12510ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp.
qt.):
2AZ- FE engine
With filter 3.8 (4.0, 3.3)
Without filter 3.6 (3.8, 3.2)
3MZ- FE engine
With filter 4.7 (5.0, 4.1)
Without filter 4.5 (4.8, 4.0)
Toyota Genuine Motor Oilº is used in
your Toyota vehicle. Use Toyota approved
Toyota Genuine Motor Oilº or equivalent
to satisfy the following grade and
viscosity.
Oil grade:
API grade SL Energy- Conservingº or
ILSAC multigrade engine oil
Fuel Service specifications

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Recommended oil viscosity:
SAE 5W- 30
Outside temperature
Please contact your Toyota dealer for fur-
ther details.COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
2AZ- FE engine
With rear heater 7.7 (8.1, 6.8)
8.5 (9.0, 7.5)
*
Without rear heater
6.3 (6.7, 5.5)
7.1 (7.5, 6.2)
*
3MZ- FE engine
With rear heater 10.7 (11.3, 9.4)
11.4 (12.0, 10.0)
*
Without rear heater
9.4 (9.9, 8.3)
10.1 (10.7, 8.9)
*
*
: Vehicles with towing package
Coolant type:
Toyota Super Long Life Coolantº is
used in your Toyota vehicle at factory
fill. In order to avoid technical problems,
only use Toyota Super Long Life
Coolantº or similar high quality ethylene
glycol based non- silicate, non- amine,
non- nitrite, and non- borate coolant with
long- life hybrid organic acid technology.
(Coolant with long- life hybrid organic
acid technology is a combination of low
phosphates and organic acids.)
Do not use plain water alone.Please contact your Toyota dealer for
further details.
BATTERY
Open voltage
* at 20
C (68
F):
12.6Ð12.8V Fully charged
12.2Ð12.4V Half charged
11.8Ð12.0V Discharged
*: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates:
5 A max.
AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill), L (qt.,
Imp. qt.):
Up to 3.5 (3.7, 3.1)
Fluid type:
Toyota Genuine ATF Type T- IV
Change automatic transmission fluid only
as necessary.

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Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
Scheduled Maintenance Guideº or
Owner 's Manual Supplementº. When
changing the automatic transmission fluid,
use only Toyota Genuine ATF Type T- IVº
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than Toyota Genuine ATF
Type T- IVº may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle.
Please contact your Toyota dealer for fur-
ther details.
TRANSFER
(four- wheel drive models)
Oil capacity, L (qt., Imp. qt.):
0.9 (1.0, 0.8)
Oil type:
Hypoid gear oil API GL- 5
Recommended oil viscosity:
Above -18
C (0
F)
SAE 90
Below -18
C (0
F)
SAE 80W or 80W- 90REAR DIFFERENTIAL
(four- wheel drive models)
Oil capacity, L (qt., Imp. qt.):
0.9 (1.0, 0.8)
Oil type:
Hypoid gear oil API GL- 5
Recommended oil viscosity:
Above -18
C (0
F)
SAE 90
Below -18
C (0
F)
SAE 80W or 80W- 90
BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
83 (3.3)
Pedal free play, mm (in.):
2Ð3 (0.08Ð0.12)
Pad wear limit, mm (in.):
1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when depressed
with the force of 294 N (30 kgf, 66 lbf):
5Ð7 clicks
Fluid type:
SAE J1703 or FMVSS No.116 DOT 3STEERING
Wheel free play:
Less than 30 mm (1.2 in.)
Power steering fluid type:
Automatic transmission fluid DEXRONII
or III

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YOUR RADIO ANTENNA
Your vehicle has the mast type antenna or
on- glass antenna printed on the inside of
the rear quarter window.
Mast type antennaÐTo remove an anten-
na, carefully turn it counterclockwise.
NOTICE

Mast type antenna:
To prevent damage to the antenna,
make sure it is removed before
driving your Toyota through an au-
tomatic car wash.

On- glass antenna:
Attaching the film (especially con-
ductive or metallic type) on the rear
glass will noticeably reduce the
sensitivity of the radio.
YOUR CASSETTE PLAYER
When you insert a cassette, the exposed
tape should face to the right.
NOTICE
Do not oil any part of the player and
do not insert anything other than cas-
sette tapes into the slot, or the tape
player may be damaged.
YOUR COMPACT DISC PLAYER (type 1)
When you insert a disc, gently push it in
with the label side up. The player will play
from track 1 through to the end of the
disc. Then it will play from track 1 again.
NOTICE
Never try to disassemble or oil any
part of the compact disc player. Do
not insert anything other than com-
pact discs into the slot.
8 cm (3 in.) compact disc singles
Your compact disc player does not need
an adaptor to play compact disc singles.
Compact disc singles are about 8 cm (3
in.) in diameter- smaller than standard
discs.
After you eject a compact disc single, do
not insert a standard 12 cm (4.7 in.) disc
until DISCº disappears from the display.
NOTICE
Do not use an adaptor for compact
disc singles
Ðit could cause tracking
errors or interfere with the ejection of
compact discs.
YOUR COMPACT DISC PLAYER WITH
CHANGER (type 2)
When you insert a disc, push the LOADº
button and gently push the disc in with
the label side up. This compact disc play-
er can store up to six discs. The player
will play from track 1 through to the end
of the disc. Then it will play from track
1 of the next disc.
The player is intended for use with 12 cm
(4.7 in.) discs only.

Explanation of Maintenance Items
37
Differential Oil
Replace at specified intervals. When performing inspections, check each
component for signs of leakage. If you discover any leakage, have it repaired
by a qualified technician immediately.
Drive Belts
Inspect for cracks, excessive wear and oiliness. Check the belt tension and
adjust if necessary. Replace the belts if they are damaged.
Drive Shaft Boots
Check the drive shaft boots and clamps for cracks, deterioration and damage.
Replace any deteriorated or damaged parts and, if necessary, repack the grease.
Selected models also require periodic inspection of the drive shaft bolt for proper
torque. A qualified technician should perform these operations.
Engine Air Filter
Replace at specified intervals. When performing inspections, check for damage,
excessive wear and oiliness, and replace if necessary.
Engine Coolant
Drain and flush the cooling system and refill with an ethyleneglycol type
coolant. Inspect the radiator, condenser and/or intercooler for leaves, dirt and
insects and clean if necessary. Inspect hoses and connections for corrosion and
leaks. Tighten connections and replace parts as necessary. A qualified technician
should perform these operations. (For further details, refer to “Radiator,
Condenser and Hoses” in the “Vehicle Maintenance and Care” section of the
Owner’s Manual.)
Note:YourToyota is equipped with Genuine Toyota Super LongLife Coolant. The
replacementintervals for engine coolant recommended in this booklet are based
on replacement with Genuine Toyota Super LongLife Coolant or similar high
quality nonsilicate, nonamine, nonborate ethyleneglycol coolant with
longlife hybrid organic acid technology (i.e., a combination of low phosphates
and organic acids). If another type of ethyleneglycol coolant is used, replacementintervals may be different.
Engine Oil and Oil Filter
Replace the oil filter and drain and refill the engine oil at specified intervals.
For recommended oil grade and viscosity, refer to the
Owner’s Manual.

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Low level Full level
Add oil O.K. Too full
2AZ- FE engine
Low level Full level
Add oil O.K. Too full
3MZ- FE engine
With the engine at operating tempera-
ture and turned off, check the oil level
on the dipstick.
1. To get a correct reading, the vehicle
should be on level ground. After turning
off the engine, wait a few minutes for
the oil to drain back into the bottom of
the engine.
2. Pull the dipstick out, hold a rag under
the end and wipe it clean.
3. Reinsert the dipstickÐpush it in as far
as it will go, or the reading will not be
correct.
4. Pull the dipstick out and look at the oil
level while holding a rag under the
end.
CAUTION
Be careful not to touch the hot ex-
haust manifold.
NOTICE

Be careful not to drop engine oil on
the vehicle components.

To avoid drops of the engine oil
falling when you pull out the engine
oil dipstick, make sure to hold a
rag under the dipstick.
If the oil level is below or only slightly
above the low level, add engine oil of
the same type as already in the engine.
Remove the oil filler cap and add engine
oil in small quantities at a time, checking
the dipstick. We recommend that you use
a funnel when adding oil.
The approximate quantity of oil needed to
raise the level between low and full on the
dipstick is indicated below for reference.
When the level reaches within the correct
range, install the filler cap hand- tight.
Oil quantity, L (qt., lmp. qt.):
2AZ- FE engine 1.0 (1.1, 0.9)
3MZ- FE engine 1.5 (1.6, 1.3)
Checking the engine oil level

A85380
1.0 to 1.1 mmBase of the
Ground Electrode
05-152
- DIAGNOSTICSSFI SYSTEM (2AZ-FE)
342 Author
: Date
:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
4 READ VALUE OF HAND-HELD TESTER OR OBD II SCAN TOOL (NUMBER OF
MISFIRE)
(a) Connect the hand-held tester or the OBD II scan tool to the DLC3.
(b) Turn ON the ignition switch. Push the hand-held tester or the OBD II scan tool main switch ON.
(c) Start the engine.
(d) Enter the following menus: DIAGNOSIS / ENHANCED OBD II / DATA LIST / ALL / CYL#1 to CYL#4.
(e) Read the number of misfires on the hand-held tester or the OBD II scan tool.
HINT:
When a misfire is not reproduced, be sure to branch below based on the stored DTC.
Result:
High Misfire Rate CylinderProceed to
1 or 2 cylindersA
More than 3 cylindersB
B Go to step 15
A
5 CHECK SPARK PLUG AND SPARK OF MISFIRING CYLINDER
(a) Remove the ignition coil.
(b) Remove the spark plug.
(c) Check the spark plug type.
Recommended spark plug:
DENSO madeSK20R11
NGK madeIFR6A11
(d) Measure the spark plug electrode gap.
Standard: 1.0 to 1.1 mm (0.039 to 0.043 in.)
Maximum: 1.3 mm (0.051 in.)
NOTICE:
If adjusting the gap of a new spark plug, bend only the base
of the ground electrode. Do not touch the tip. Never attempt
to adjust the gap on a used plug.
(e) Check the electrode for carbon deposits.
(f) Perform a spark test.
CAUTION:
Always disconnect each injector connector.
NOTICE:
Do not crank the engine for more than 2 seconds.
(1) Install the spark plug to the ignition coil and connect
the ignition coil connector.
(2) Disconnect the injector connector.
(3) Ground the spark plug.
(4) Check if spark occurs while the engine is being
cranked.
OK: Spark jumps across electrode gap.
OK Go to step 8
NG