TOYOTA HIGHLANDER 2003 XU20 / 1.G Owners Manual

’03 HIGHLANDER_U (L/O 0208)
2852003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)
SPECIFICATIONS
Dimensions and weight 286
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Engine 286
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Fuel 287
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Service specifications 287
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Tires 289
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Fuses 290
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SECTION 8

’03 HIGHLANDER_U (L/O 0208)
2862003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)
Model:
2AZFE and 1MZFE
Type: 2AZFE engine4 cylinder in line, 4 cycle, gasoline
1MZFE engine 6 cylinder V type 4 cycle, gasoline
Bore and stroke, mm (in.): 2AZFE engine88.5 96.0 (3.48 3.78)
1MZFE engine 87.5 83.0 (3.44 3.27)
Displacement, cm
3 (cu. in.):
2AZFE engine 2362 (144.1)
1MZFE engine 2995 (182.8)
Dimensions and weight
Overall length mm (in.)
Overall width mm (in.)
Overall height mm (in.)
Wheelbase mm (in.)
Front tread mm (in.)
Rear tread mm (in.)
Vehicle capacity
weight (occupants
+ luggage) kg (lb.) Twowheel drive models Fourwheel drive models
4685 (184.4)4685 (184.4)
1825 (71.9) 1825 (71.9)
1690 (66.5)
∗ 1
1745 (68.7)∗2
2715 (106.9) 2715 (106.9)
1580 (62.2) 1575 (62.0)
1565 (61.6) 1555 (61.2)
420 (925) 420 (925)
∗
1: Unladen vehicle (without roof rails)∗2: Unladen vehicle (with roof rails) 1680 (66.1)
∗
1
1735 (68.3)∗2
Engine

’03 HIGHLANDER_U (L/O 0208)
2872003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)
Fuel type:
2AZFE engineUnleaded gasoline, Octane Rating 87
(Research Octane Number 91) or
higher
1MZFE engine Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or
higher. For improved vehicle perfor-
mance, the use of premium unleaded
gasoline with an Octane Rating of 91
(Research Octane Number 96) or
higher is recommended.
Fuel tank capacity, L (gal., Imp. gal.): 75 (19.8, 16.5) ENGINE
Valve clearance (engine cold), mm (in.):
2AZFE engine
Intake 0.19—0.29 (0.007—0.011)
Exhaust 0.30—0.40 (0.012—0.016)
1MZFE engine Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
Spark plug type: DENSO SK20R11
NGK IFR6A11
Spark plug gap, mm(in.): 1.1 (0.043)
Drive belt tension measured with Bor-
roughs drive belt tension gauge
No.BT3373F (used belt), Ibf: 2AZFE engineAutomatic adjustment
1MZFE engine 11 5 20 ENGINE LUBRICATION
Oil capacity (drain and ref
ill), L (qt., Imp.
qt.):
2AZFE engineWith filter 3.8 (4.0, 3.3)
Without filter 3.6 (3.8, 3.2)
1MZFE engine With filter 4.7 (5.0, 4.1)
Without filter 4.5 (4.8, 4.0)
“Toyota Genuine Motor Oil” is f illed in
your Toyota vehicle. Use Toyota approved
“Toyota Genuine Motor Oil” or equivalent
to satisfy the following grade and
viscosity.
Oil grade: API grade SL “EnergyConserving” or
ILSAC multigrade engine oil
Fuel Service specifications

’03 HIGHLANDER_U (L/O 0208)
2882003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)
Recommended oil viscosity:
SAE 5W30
Outside temperature
Please contact your Toyota dealer for fur-
ther details. COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
2AZFE engine 6.4 (6.8, 5.6)
1MZFE engine 9.4 (9.9, 8.2)
Coolant type:
“Toyota Genuine Long Life Coolant” is
filled in your Toyota vehicle. In order to
avoid technical problems, we strongly
recommend using “Toyota Genuine Long
Life Coolant” or equivalent.
With ethyleneglycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
Please contact your Toyota dealer for
further details.
BATTERY
Open voltage
∗ at 20 C (68 F):
12.6—12.8V Fully charged
12.2—12.4V Half charged
11.8—12.0V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max. AUTOMATIC TRANSAXLE
Fluid capacity (drain and ref
ill), L (qt.,
Imp. qt.):
Up to 3.5 (3.7, 3.1)
Fluid type: Toyota Genuine ATF Type TIV
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF Type TIV”
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than “Toyota Genuine ATF
Type TIV” may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle.
Please contact your Toyota dealer for fur-
ther details.

’03 HIGHLANDER_U (L/O 0208)
2892003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)
TRANSFER
(fourwheel drive models)
Oil capacity, L (qt., Imp. qt.):
0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL5
Recommended oil viscosity: Above 18 C (0 F)
SAE 90
Below 18 C (0 F)
SAE 80W or 80W90
REAR DIFFERENTIAL
(fourwheel drive models)
Oil capacity, L (qt., Imp. qt.): 0.9 (1.0, 0.8)
“Toyota Genuine Differential Gear Oil” is
filled in your Toyota vehicle. Use Toyota
approved “Toyota Genuine Differential
Gear Oil” or equivalent to satisfy the fol-
lowing specification.
Oil type: Hypoid gear oil API GL5
Recommended oil viscosity: Above 18 C (0 F)
SAE 90
Below 18 C (0 F)
SAE 80W or 80W90
Please contact your Toyota dealer for fur-
ther details. BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
106 (4.2)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when depressed
with the force of 294 N (30 kgf, 66 lbf): 5—7 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III Tire size:
P225/70R16 101S
Tire pressure, kPa (kgf/cm
2 or bar, psi):
210 (2.1, 30)
When driving under the above vehicle load
conditions at sustained high speeds above
160 km/h (100 mph), in countries where
such speeds are permitted bylaw, inflate
the front and rear tires to 240 kPa (2.4
kgf/cm
2 or bar, 35 psi) provided that it
does not exceed the maximum cold tire
pressure molded on the tire sidewall.
Wheel size: 16 6 1/2JJ
Wheel nut torque, N
·m (kgf·m, ft·lbf):
103 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires or re-
placing wheels), see “Checking
tire pressure” through “Aluminum
wheel precautions”, pages 267
through 273, in Section 72.
Tires

’03 HIGHLANDER_U (L/O 0208)
2902003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)
Engine compartment
Instrument panel
Fuses (type A)
1. STARTER 7.5 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system
2. ABS3 7.5 A: Vehicle skid control sys-
tem
3. HEAD LP RH LWR 15 A: Righthand
headlight (low beam)
4. HEAD LP LH LWR 15 A: Lefthand
headlight (low beam)
5. A/F 25 A: Air fuel ratio sensor
6. ALTS 7.5 A: Charging system
7. TOWING 20 A: Trailer lights
Engine compartment
(with daytime running light system)
8. HORN 10 A: Horns
9. SECURITY 15 A: Theft deterrent sys-
tem
10. HEAD LP RH UPR 10 A: Righthand
headlight (high beam)
11. ECUB 7.5 A: Theft deterrent system,
air conditioning system, vehicle skid
control system, gauges and meters,
wireless remote control system, power
door lock
12. EFI 20 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, fuel pump, engine immobiliser
system
Fuses

’03 HIGHLANDER_U (L/O 0208)
2912003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)
13. DOOR LOCK 25 A: Power door lock
system, theft deterrent system
14. HEAD LP LH UPR 10 A: Lefthand
headlight (high beam)
15. RADIO NO.1 25 A: Car audio system
16. DOME 10 A: Personal light, interior
lights, vanity mirror lights, ignition
switch light, wireless remote control
system, g auges and meters
17. HAZARD 15 A: Emergency flashers,
instrument panel light
18. SPARE 7.5 A: Spare fuse
19. SPARE 15 A: Spare fuse
20. SPARE 25 A: Spare fuse
21. IGN 7.5 A: Gauges and meters, SRS
airbag system
22. RADIO NO.2 7.5 A: Car audio system
23. CIG 15 A: Cigarette lighter
24. D RR DOOR 20 A: Power windows
25. PWR OUTLET 15 A: Power outlets
26. FR FOG 10 A: Front fog lights
27. SRSIG 15 A: SRS airbag system
28. ECUIG 15 A: Electric moon roof,
antilock brake system, vehicle skid
control system, shift lock system,
charging system, cruise control system,
emergency flashers, starting system 29. WIPER 25 A:
Windshield wipers and
washer
30. P RR DOOR 20 A: Power windows
31. P FR DOOR 25 A: Power windows,
door courtesy lights, power door lock
system
32. S/ROOF 20 A: Electric moon roof
33. HEATER 15 A: Air conditioning system,
electric cooling fan, rear defogger, out-
side rear view mirror defogger, gauges
and meters
34. IG1 7.5 A: Backup lights, vehicle skid
control system, multiport fuel injection
system/s equential multiport fuel injec-
tion system, outside rear view mirror
heaters, power door lock system, wire-
less remote control system
35. RR WIP 15 A: Rear window wiper
36. STOP 20 A: Stop lights, high mounted
stoplight, antilock brake system, ve-
hicle skid control system, shift lock
system, cruise control system, multiport
fuel injection system/sequential multi-
port fuel injection system
37. OBD 7.5 A: Onboard diagnosis sys-
tem
38. SEAT HTR 15 A: Seat heaters 39. IG2 15 A:
Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, charging system, starter sys-
tem
40. WASHER 20 A: Washer fluid level
warning light
41. RR FOG 7.5 A: No circuit
42. FR DEF 20 A: Air conditioning system,
outside rear view mirror defoggers
43. D FR DOOR 20 A: Power windows,
door courtesy lights
44. TAIL 10 A: Tail lights, license plate
lights, instrument panel lights, front fog
lights, front side marker lights, rear
side marker lights, parking lights
45. PANEL 7.5 A: Instrument panel lights
46. DRL 7.5 A: Daytime running light sys-
tem
Fuses
(type B)
47. AM2 30 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, starting system
48. ABS2 40 A: Antilock brake system,
vehicle skid control system
49. ABS1 40 A: Antilock brake system,
vehicle skid control system
50. HEATER 50 A: Air conditioning system

’03 HIGHLANDER_U (L/O 0208)
2922003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)
51. RDI 30 A: Electric cooling fans
52. RR DEF 30 A: Rear window defoggers
53. CDS 30 A: Electric cooling fans
54. RDI 50 A: No circuit
55. MAIN 40 A: “HEAD LP RH LWR”,
“HEAD LP LH LWR”, “HEAD LP RH
UPR” and “HEAD LP LH UPR” fuses
56. AM1 40 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, starting system
57. POWER 30 A: Power seat
Fuse (type C)
58. ALT 140 A: “ABS1”, “ABS2”, “RDI”,
“CDS”, “RR DEF”, “HEATER”, “AM1”,
“AM2”, “TAIL”, “PANEL”, “STOP”,
“S/ROOF” and “SEAT HTR” fuses

’03 HIGHLANDER_U (L/O 0208)
2932003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)
REPORTING SAFETY DEFECTS FOR U.S.
OWNERS AND UNIFORM TIRE QUALITY
GRADING
Reporting safety defects for U.S. owners 294
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Uniform tire quality grading 294
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SECTION 9

’03 HIGHLANDER_U (L/O 0208)
2942003 HIGHLANDER from Aug. ’02 Prod. (OM48441U)
If you believe that your vehicle
has a defect which could cause a
crash or could cause injury or
death, you should immediately in-
form the National Highway Traffic
Safety Administration (NHTSA) in
addition to notifying Toyota Motor
Sales, U.S.A., Inc.
(Tollfree: 18003314331).
If NHTSA receives similar com-
plaints, it may open an investiga-
tion, and if it finds that a safety
defect exists in a group of ve-
hicles, it may order a recall and
remedy campaign. However,
NHTSA cannot become involved
in individual problems between
you, your dealer, or Toyota Motor
Sales, U.S.A., Inc. To contact NHTSA, you may ei-
ther call the Auto Safety Hotline
tollfree at 18004249393 (or
3660123 in Washington, D.C.
area) or write to: NHTSA, U.S.
Department of Transportation,
Washington, D.C. 20590. You can
also obtain other information about
motor vehicle safety from the Hot-
line.This information has been prepared in ac-
cordance with regulations issued by the
National Highway Traffic Safety Adminis-
tration of the U.S. Department of Trans-
portation. It provides the purchasers and/
or prospective purchasers of Toyota
vehicles with information on uniform tire
quality grading.
Your Toyota dealer will help answer any
questions you may have as you read this
information.
DOT quality grades—All passenger car
tires must conform to Federal Safety
Requirements in addition to these
grades. Quality grades can be found
where applicable on the tire sidewall
between tread shoulder and maximum
section width. For example: Treadwear
200 Traction AA Temperature A
Reporting safety defects for
U.S. owners
Uniform tire quality grading