tow TOYOTA HIGHLANDER 2005 XU20 / 1.G Workshop Manual

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2005 HIGHLANDER from Nov. ’04 Prod. (OM48570U)
3. Tighten the front towing eyelet securely
by a wheel nut wrench.
CAUTION
When installing the eyelet on the ve-
hicle, be sure to tighten the front
eyelet securely. If the eyelet is loose,
it may come off when being towed
and result in death or serious injury.
Before emergency towing, check that
the eyelet is not broken or damaged
and that the installation bolts are not
loose.
Fasten the towing cable or chain se-
curely to the eyelet.
Do not jerk the eyelet. Apply steady
and even force.
To avoid damaging the eyelet, do not
pull from the side or at a vertical
angle. Always pull straight ahead.
CAUTION
If the emergency towing eyelet is
used to get out when your vehicle
becomes struck in mud, sand or oth-
er condition from which the vehicle
cannot be driven out under its own
power, make sure to observe the pre-
cautions mentioned below. Otherwise,
excessive stress will be put on the
eyelet and the towing cable or chain
may break, causing serious injury or
damage.
If the towing vehicle can hardly
move, do not forcibly continue the
towing. Contact your Toyota dealer
or a commercial tow truck service
for assistance.
Tow the vehicle as straight ahead
as possible.
Keep away from the vehicle during
towing.
—Emergency towing eyelet
precautions

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The following methods are effective to get
out when your vehicle is struck in mud,
sand or other condition from which the
vehicle cannot be driven out under its own
power. Use extreme caution when towing
vehicles. In addition, keep away from the
vehicles and towing cable or chain when
towing.
Remove the soil and sand in the front
and the back of the tires.
Place a stone or wood under the tires.
If you cannot shift the selector lever
out of the “P” position to other posi-
tions even though the brake pedal is
depressed, use the shift lock override
button as follows:
1. Turn the ignition key to the “LOCK” position. Make sure the parking
brake is applied.
2. Pry up the cover with a flatbladed screwdriver or equivalent.3. Insert your finger into the hole topush down the shift lock override
button. You can shift out of the “P”
position only while pushing the but-
ton.
4. Shift into the “N” position.
5. Insert the cover.
6. Start the engine. For your safety, keep the brake pedal depressed.
Be sure to have the system checked by
your Toyota dealer as soon as possible.
—Tips for towing a stuck
vehicle If you cannot shift automatic
transmission selector lever

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Aluminum wheels: Use only a mild soap
or neutral detergent.
Plastic bumpers: Wash carefully. Do not
scrub with abrasive cleaners. The bumper
faces are soft.
Road tar: Remove with turpentine or
cleaners that are marked safe for painted
surfaces.
NOTICE
Do not use organic substances (gaso-
line, kerosene, benzine or strong sol-
vents), which may be toxic or cause
damage.
3. Rinse thoroughly—dried soap can
cause streaking. In hot weather you
may need to rinse each section right
after you wash it.
4. To prevent water spots, dry the vehicle using a clean soft cotton towel. Do not
rub or press hard—you might scratch
the paint. Automatic car wash
Your vehicle may be washed in an auto-
matic car wash, but remember that the
paint can be scratched by some type of
brushes, unfiltered washing water, or the
washing process itself. Scratching reduces
paint durability and gloss, especially on
darker colors. The manager of the car
wash should be able to advise you wheth-
er the process is safe for the paint on
your vehicle.
NOTICE
With mast type antenna:
To prevent damage to the antenna,
make sure it is removed before driv-
ing your Toyota through an automatic
car wash.
Waxing your Toyota
Polishing and waxing is recommended
to maintain the original beauty of your
Toyota’s finish.
Once a month or if the vehicle surface
does not repel water well, apply wax.
1. Always wash and dry the vehicle be- fore you begin waxing, even if you are
using a combined cleaner and wax.
2. Use a good quality polish and wax. If the finish has become extremely weath-
ered, use a car −cleaning polish, fol-
lowed by a separate wax. Carefully fol-
low the manufacturer ’s instructions and
precautions. Be sure to polish and wax
the chrome trim as well as the paint.
Windshield washer nozzles: Make sure
that the nozzles do not become blocked
when waxing. If a nozzle becomes
blocked, contact your Toyota dealer to
have the vehicle serviced.
NOTICE
If a nozzle becomes blocked, do not
try to clear it with a pin or other
object. The nozzle will be damaged.

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Rear (fourwheel drive models)
When jacking up your vehicle with the
jack, position the jack correctly as
shown in the illustrations.
CAUTION
When jacking, be sure to observe the
following to reduce the possibility of
personal injury:
Follow jacking instructions.
Do not put any part of your body
under the vehicle supported by the
jack. Personal injury may occur.
Do not start or run the engine while
your vehicle is supported by the
jack.
Stop the vehicle on a level firm
ground, firmly set the parking brake
and put the transmission in “P”.
Block the wheels on the opposite
side of the jack up point if neces-
sary.
Make sure to set the jack properly
in the jack point. Raising the ve-
hicle with jack improperly posi-
tioned will damage the vehicle or
may allow the vehicle to fall off the
jack and cause personal injury.
Never get under the vehicle when
the vehicle is supported by the jack
alone; use vehicle support stands.
Do not raise the vehicle with some-
one in the vehicle.
When raising the vehicle, do not
place any objects on top of or un-
derneath the jack.
NOTICE
Make sure to place the jack correctly,
or your vehicle may be damaged.
Here is a list of parts and tools you will
need to perform do−it−yourself mainte-
nance. Remember all Toyota parts are de-
signed in metric sizes, so your tools must
be metric.
CHECKING THE ENGINE OIL LEVEL
Parts (if level is low):
“Toyota Genuine Motor Oil” or equiva-
lent
See page 380 in Section 7− 2 for de-
tails about engine oil selection.
Tools:
Rag or paper towel
Funnel (only for adding oil)
CHECKING THE ENGINE COOLANT
LEVEL
Parts (if level is low):
“Toyota Super Long Life Coolant” or
similar high quality ethylene glycol
based non −silicate, non −amine, non− ni-
trite, and non −borate coolant with long −
life hybrid organic acid technology.
“Toyota Super Long Life Coolant” is a
mixture of 50% coolant and 50% deion-
ized water (for the U.S.A.) or 55%
coolant and 45% deionized water (for
Canada).
Parts and tools

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Tools:
Funnel (only for adding coolant)
CHECKING BRAKE FLUID
Parts (if level is low):
SAE J1703 or FMVSS No.116 DOT 3
brake fluid
Tools:
Rag or paper towel
Funnel (only for adding fluid)
CHECKING POWER STEERING FLUID
Parts (if level is low):
Automatic transmission fluid
DEXRON II or III
Tools:
Rag or paper towel
Funnel (only for adding fluid)
CHECKING BATTERY CONDITION
Tools:
Warm water
Baking soda
Grease
Conventional wrench
(for terminal clamp bolts) CHECKING AND REPLACING FUSES
Parts (if replacement is necessary):
Fuse with same amperage rating as
original
ADDING WASHER FLUID
Parts:
Water
Washer fluid containing antifreeze
(for winter use)
Tools:
Funnel
REPLACING LIGHT BULBS
Parts:
Bulb with same number and wattage
rating as original (See charts in
“Replacing light bulbs” on page 400 in
Section 7 −3.)
Tools:
Screwdriver

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Model:
2AZ− FE and 3MZ −FE
Type: 2AZ− FE engine
4 cylinder in line, 4 cycle, gasoline
3MZ −FE engine
6 cylinder V type 4 cycle, gasoline
Bore and stroke, mm (in.): 2AZ− FE engine
88.5 96.0 (3.48 3.78)
3MZ −FE engine
92.0 83.0 (3.62 3.27)
Displacement, cm
3 (cu. in.):
2AZ− FE engine
2362 (144.1)
3MZ −FE engine
3311 (202.1)
Dimensions and weights
Overall length mm (in.)
Overall width mm (in.)
Overall height
∗ 1mm (in.)
Wheelbase mm (in.)
Front tread mm (in.)
Rear tread mm (in.)
Vehicle capacity
weight (occupants
+ luggage) kg (lb.) Tw o
−wheel drive models Four −wheel drive models
4690 (184.6)
4690 (184.6)
1825 (71.9) 1825 (71.9)
1690 (66.5)
∗ 2
1745 (68.7)∗3
2715 (106.9) 2715 (106.9)
1580 (62.2) 1575 (62.0)
1565 (61.6) 1555 (61.2)
390 (860)
∗ 4
526 (1159)∗5390 (860)∗4
526 (1159)∗5
∗ 1
: Unladen vehicle∗2: Without roof rails∗3: With roof rails∗4: Without third seat∗5: With third seat∗6:2AZ −FE engine∗
7:3MZ −FE engine∗
8: Without towing package∗9: With towing package 1680 (66.1)

2
1735 (68.3)∗3
Towing capacity
(trailer weight +
cargo weight) kg (lb.) 680 (1500)∗
6, 8
1360 (3000)∗6, 9
907 (2000)∗7, 8
1585 (3500)∗7, 9
680 (1500)∗6, 8
1360 (3000)∗6, 9
907 (2000)∗7, 8
1585 (3500)∗7, 9
Engine

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Recommended oil viscosity:
SAE 5W −30
Outside temperature
Please contact your Toyota dealer for fur-
ther details. COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
2AZ− FE engine
With rear heater 7.7 (8.1, 6.8) 8.5 (9.0, 7.5)

Without rear heater6.3 (6.7, 5.5)
7.1 (7.5, 6.2)

3MZ−FE engine
With rear heater 10.7 (11.3, 9.4) 11.4 (12.0, 10.0)

Without rear heater 9.4 (9.9, 8.3)
10.1 (10.7, 8.9)


: Vehicles with towing package
Coolant type:
“Toyota Super Long Life Coolant” is
used in your Toyota vehicle at factory
fill. In order to avoid technical problems,
only use “Toyota Super Long Life
Coolant” or similar high quality ethylene
glycol based non −silicate, non −amine,
non− nitrite, and non− borate coolant with
long− life hybrid organic acid technology.
(Coolant with long −life hybrid organic
acid technology is a combination of low
phosphates and organic acids.)
Do not use plain water alone. Please contact your Toyota dealer for
further details.
BATTERY
Open voltage
∗ at 20 C (68 F):
12.6—12.8V Fully charged
12.2—12.4V Half charged
11.8—12.0V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.
AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill), L (qt.,
Imp. qt.): Up to 3.5 (3.7, 3.1)
Fluid type: Toyota Genuine ATF Type T −IV
Change automatic transmission fluid only
as necessary.

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Instrument panel
Fuses (type A)
1. A/F 25 A: Air fuel ratio sensor
2. CRT 7.5 A: Rear seat entertainment
system, navigation system
3. STARTER 7.5 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system
4. EFI NO.2 10 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system
5. ETCS 10 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system
Engine compartment
(with daytime running light system)
6. RR HTR 15 A: Rear air conditioning
system
7. HLP RH LWR 15 A: Right−hand head-
light (low beam)
8. HLP LH LWR 15 A: Left−hand head-
light (low beam)
9. ALTS 7.5 A: Charging system
10. POWER OUTLET2 20 A: Power outlets
11. TOWING 20 A: Trailer lights
12. HORN 10 A: Horns
13. SECURITY 15 A: Theft deterrent sys-
tem 14. HLP RH UPR 10 A:
Right−hand head-
light (high beam)
15. ECU·B 7.5 A: Theft deterrent system,
air conditioning system, gauges and
meters, multiplex communication sys-
tem, electronic moon roof, front pas-
senger occupant classification system
16. EFI NO.1 20 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system, fuel pump
17. DOOR LOCK 25 A: Power door lock
system, theft deterrent system
18. HLP LH UPR 10 A: Left−hand head-
light (high beam)
19. RAD NO.1 25 A: Audio system
20. DOME 10 A: Personal lights, interior
lights, vanity lights, ignition switch light,
wireless remote control system, gauges
and meters, navigation system
21. HAZARD 15 A: Emergency flashers,
instrument panel light, trailer lights
22. SPARE 7.5 A: Spare fuse
23. SPARE 15 A: Spare fuse
24. SPARE 25 A: Spare fuse

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’05 HIGHLANDER_U (L/O 0409)
2005 HIGHLANDER from Nov. ’04 Prod. (OM48570U)
Publication No. OM48570U
Part No. 01999-48570
Printed in Japan 01−0411 −00
Quick index
 If a service reminder indicator or warning buzzer comes on 135 . . . . . . . .
 If your vehicle will not start 332 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. .
 If your engine stalls while driving 335 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 If your vehicle overheats 336 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . .
 If you have a flat tire 337 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . .
 If your vehicle needs to be towed 349 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 Tips for driving during break −in period 291 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 How to start the engine 318 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . .
 General maintenance 367 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . .
Gas station information
Fuel type:
2AZ −FE engine: UNLEADED gasoline, Octane Rating 87
(Research Octane Number 91) or higher
3MZ −FE engine: UNLEADED gasoline, Octane Rating 87
(Research Octane Number 91) or higher
For improved vehicle performance, the use of premium unleaded
gasoline with an Octane Rating of 91 (Research Octane Number 96)
or higher is recommended.
See page 291 for detailed information.
Fuel tank capacity:
72.5 L (19.1 gal., 16.0 Imp.gal.)
Engine oil:
API grade SL “Energy −Conserving” or ILSAC multigrade engine oil is
recommended.
See page 381 for detailed information.
Tire information: See pages 385 through 393.
Tire inflation pressure: See page 410.
U8
C

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