wheel TOYOTA HIGHLANDER 2005 XU20 / 1.G Scheduled Maintenance Guide

Maintenance Log: SUVs and Trucks
6Applies to Tacoma with 1GRFE, Tundra with 1GRFE and 4Runner with 1GRFE. Required under the terms of the Emission Control Warranty.
7Inspect thickness measurement and disc runout.8See p age 37 f or details.
30,000 Miles or 36 Months
qReplace engine oil and oil filter1qReplace engine air filter
qRotate tiresqReplace cabin air filter (if equipped)
qLubricate drive shaft bushing (Land Cruiser)
qLubricate propeller shaft4
qLubricate wheel bearings (Land Cruiser)
qReplace limitedslip differential oil, if equipped5
qReplace spark plugs6
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models except Highlander and RAV4)
qInspect the following:__ Automatic transmission fluid
__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
7
__ Drive shaft boots3
__ Engine coolant8
__ Exhaust pipes and mountings
__ Front differential oil (4WD models, Highlander and RAV4)
__ Fuel lines and connections, fuel tank band and f uel tankvapor vent system hoses
Additional Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qTighten nuts and bolts on chassis
Dr iv in g while towing:
qReplace front differential oil (2WD RAV4 with manual transmission, all 4WD models
except RAV4 with automatic transmission and Highlander)
qReplace manual transmission oil (RAV4, Tundra)
qReplace rear differential oil, including limitedslip (all models except 2WD
Highlander and 2WD RAV4)
qReplace transfer case oil (4WD models)
qTighten nuts and bolts on chassis
Dealer Service Verification:
Date:
Mileage:
23
__ F uel tank cap gasket
__ Manual transmission oil (RAV4, Tundra)
__ Radiator core and condenser
__ Rear differential oil (all models except 2WD Highlander and 2WD RAV4)
__ St eering gear box
__ Steering linkage and boots
__ Transfer case oil (all 4WD models)

Maintenance Log: SUVs and Trucks
7 Inspect thickness measurement and disc runout.8 Applies to Land C ru iser, Sequoia, Tundra and 4Runner with 2UZFE. Required only for vehicles in California,
Massachusetts and New York.
9 Init ial i nspec tion at 60,000 miles/72 months. Inspect every 15,000 miles/18 months thereafter.10See p age 37 for details.
60,000 Miles or 72 Months
qReplace engine oil and oil filter1qReplace engine air filter
qRotate tiresqReplace cabin air filter (if equipped)
qLubricate drive shaft bushing (Land Cruiser)
qLubricate propeller shaft4
qLubricate wheel bearings (Land Cruiser)
qReplace limitedslip differential oil, if equipped5
qReplace spark plugs6
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models except Highlander and RAV4)
qInspect the following:__ Automatic transmission fluid
__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
7
__ Charcoal canister8
__ Dr ive belts9
__ Drive shaft boots3
__ Engine coolant10
__ E ngine valv e clearance (except Tacoma
with 2TRFE)
__ Front differential oil (4WD models, Highlander, RAV4)
Add ition al Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qTighten nuts and bolts on chassis
Driving while towing:
qReplace automatic transmission fluid
qRepl ac e f ront diff erential oil (Highlander, RAV4 and all 4WD models)
qReplace manual transmission oil (RAV4, Tundra)
qRepl ac e rear differential oil, including limited slip (all models except 2WD
Hi gh land erand 2WD RA V4)
qReplace transfer case oil (4WD models)
qTigh ten nuts and bolts on chassis
Dea ler Service Verification:
D at e :
Mileage:
27
__ Exhaust pipes and mountings
__ Fuel lines and connections, fuel tank band and f uel tank vapor vent system hoses
__ Fuel tank cap gasket
__ Manual transmission oil (RAV4, Tundra)
__ Radiator core and condenser
__ Rear differential oil (all models except
2WD Highlander and 2WD RAV4)
__ Steering gear box
__ Steer ing linkage and boots
__ Transfer case oil (all 4WD models)

5,000Mile Maintenance Intervals
7,500Mile Maintenance IntervalsTo determine the appropriate maintenance
interval for your vehicle, see page 16.
Dealer Service Verification:
Date:
Mileage:
Dea ler Service Verification:
Maintenance Log: SUVs and Trucks
6Applies to Tacoma with 1GRFE, Tundra with 1GRFE and 4Runner with 1GRFE. Required under the terms of the
Emission Control Warranty.
7 Applies to Highlander with 3MZFE, Land Cruiser, Sequoia, Tundra with 2UZFE and 4Runner with 2UZFE.8Inspect thickness measurement and disc runout.9See p age 37 f or details.
90,000 Miles or 108 Months
qReplace engine oil and oil filter1qReplace engine air filter
qRotate tiresqReplace cabin air filter (if equipped)
qLubricate drive shaft bushing (Land Cruiser)
qLubricate propeller shaft4
qLubricate wheel bearings (Land Cruiser)
qReplace limitedslip differential oil, if equipped5
qReplace spark plugs6
qReplace timing belt7
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models except Highlander and RAV4)
qInspect the following:__ Automatic transmission fluid
__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
8
__ Drive belts
__ Drive shaft boots3
__ Engine coolant9
__ Ex haust pipes and mountings
__ Front differential oil (4WD models, Highlander and RAV4)
Additional Maintenance Items for Special Operating Conditions2
Driving in desert or on dirt roads:
qTighten nuts and bolts on chassis
Driving while towing:
qRepl ace front differential oil (2WD RAV4 with manual transmission, all 4WD models
e x cept RAV4 with automatic transmission and Highlander)
qR eplace manual transmission oil (RAV4, Tundra)
qReplace rear differential oil, including limited slip (all models except 2WD
Hi ghlander and 2WD RAV4)
qR epl ac e t ran sfer ca se oil (4WD models)
qTighten nuts and bolts on chassis
Dea ler Service Verification:
D at e :
Mileage:
31
__ Fuel lines and connections, fuel tank band and fuel tank vapor vent system hoses
__ Fuel tank cap gasket
__ Manual transmission oil (RAV4, Tundra)
__ Radiator core and condenser
__ Rear differential oil (all models except 2WD Highlander and 2WD RAV4)
__ Steering gear box
__ St eering linkage and boots
__ Transfer case oil (all 4WD models)

Maintenance Log: SUVs and Trucks
6Required under the terms of the Emission Control Warranty.7 Inspect thickness measurement and disc runout.8 Applies to Land Cruiser, Sequoia, Tundra and 4Runner with 2UZFE. Required only for vehicles in California,
Massachusetts and New York.
9See page 37 for details.
120,000 Miles or 144 Months
qReplace engine oil and oil filter1qReplace engine air filter
qRotate tiresqReplace cabin air filter (if equipped)
qLubricate drive shaft bushing (Land Cruiser)
qLubricate propeller shaft4
qLubricate wheel bearings (Land Cruiser)
qReplace limitedslip differential oil, if equipped5
qReplace spark plugs (all models)6
qRetorque drive shaft bolt (4WD RAV4)
qRetorque propeller shaft bolt (all models except Highlander and RAV4)
qInspect the following:__ Automatic transmission fluid
__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
7
__ Charcoal canister8
__ Drive belts
__ Drive shaft boots3
__ Engine coolant9
__ E ngine valve clearance (except Tacoma
with 2TRFE)
__ Front differential oil (4WD models, Highlander, RAV4)
Additional Maintenance Items for Special Operating Conditions2
Driv ing in desert or on dirt roads:
qTi gh ten n uts and bolts on c hassis
Driving while towing:
qReplace automatic transmission fluid
qRepl ac e f ront differential oil (Highlander, RAV4 and all 4WD models)
qReplace manual transmission oil (RAV4, Tundra)
qR eplace rear differential oil, including limited slip (all models except 2WD
Hi gh land erand 2WD RAV4)
qReplace transfer case oil (4WD models)
qTighten nuts and bolts on chassis
Dealer Service Verification:
Dat e :
M ileage:
35
__ Exhaust pipes and mountings
__ Fuel lines and connections, fuel tank band
and fuel tank vapor vent system hoses
__ Fuel tank cap gasket
__ Manual transmission oil (RAV4, Tundra)
__ R adiat or core and condenser
__ Rear differential oil (all models except
2WD Highlander and 2WD RAV4)
__ St eerin g gear box
__ Steering linkage and boots
__ Transfer case oil (all 4WD models)

Explanation of Maintenance Items
39
Steering Linkage and Boots
With the vehicle stopped, check for excessive freeplay in the steering wheel.
Inspect the linkage for bending and damage and the dust boots for deterioration,
cracks and damage. Replace any damaged parts. A qualified technician should
perform these operations.
Timing Belt
Replace every 90,000 miles. A qualified technician should perform this operation.
Tire Rotation
Tires should be rotated at specified intervals according to the instructions in the
Owner’s Manual. When rotating tires, check for damage and uneven wear.
Replace if necessary.
Transfer Case Oil
Inspect or replace at specified intervals. When performing inspections, check for
signs of leakage. If you discover any leakage, have it repaired by a qualified tech
nician immediately.
Wheel Bearing and Drive Shaft Bushing Grease
Repack the wheel bearings with wheel bearing grease and the drive shaft
bushing with molybdenumdisulfide lithiumbase chassis grease. A qualified
technician should perform these operations.