engine TOYOTA HIGHLANDER HYBRID 2006 XU40 / 2.G Manual PDF

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ENGINE OIL SELECTION
“Toyota Genuine Motor Oil” is used in
your Toyota vehicle. Use Toyota approved
“Toyota Genuine Motor Oil” or equivalent
to satisfy the following grade and
viscosity.
Oil grade:
API grade SL “Energy −Conserving” or
ILSAC multigrade engine oil
Recommended viscosity: SAE 5W −30
Outside temperature
SAE 5W30 is the best choice for good
fuel economy and good starting in cold
weather.
If SAE 5W30 is not available, SAE
10W30 may be used. However, it
should be replaced with SAE 5W30 at
the next oil change.
API service symbol
ILSAC certification mark

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Oil identification marks
Either or both API registered marks are
added to some oil containers to help
you select the oil you should use.
The API Service Symbol is located any-
where on the outside of the container.
The top portion of the label shows the oil
quality by API (American Petroleum Insti-
tute) designations such as SL. The center
portion of the label shows the SAE viscos-
ity grade such as SAE 5W−30. “Energy −
Conserving” shown in the lower portion,
indicates that the oil has fuel −saving ca-
pabilities.
The ILSAC (International Lubricant Stan-
dardization and Approval Committee) Certi-
fication Mark is displayed on the front of
the container.
To ensure excellent lubrication perfor-
mance for your engine, “Toyota Genuine
Motor Oil” is available, which has been
specifically tested and approved for all
Toyota engines.
Please contact your Toyota dealer for fur-
ther details about “Toyota Genuine Motor
Oil”.Gasoline engine coolant reservoir
Inverter coolant reservoir
Checking the coolant level

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Type A fuses can be pulled out by using
the pull−out tool. The location of the pull −
out tool is shown in the illustration.
If you are not sure whether the fuse has
blown, try replacing the suspected fuse
with one that you know is good.
If the fuse has blown, push a new fuse
into the clip.
Only install a fuse with the amperage rat-
ing designated on the fuse box lid.
If you do not have a spare fuse, in an
emergency you can pull out the “CRT” or
“CIG” fuse, which may be dispensable for
normal driving, and use it if its amperage
rating is the same.
If you cannot use one of the same amper-
age, use one that is lower, but as close
to the rating as possible. If the amperage
is lower than that specified, the fuse
might blow out again but this does not
indicate anything wrong. Be sure to get
the correct fuse as soon as possible and
return the substitute to its original clip.
It is a good idea to purchase a set of
spare fuses and keep them in your ve-
hicle for emergencies. If the new fuse immediately blows out,
there is a problem with the electrical sys-
tem. Have your Toyota dealer correct it as
soon as possible.
You should normalize the moon roof if it
does not operate automatically or the jam
protection function does not operate cor-
rectly after replacing blown fuses. To
normalize the moon roof, see “Electric
moon roof” on page 45 in Section 1
−2.
CAUTION
Never use a fuse with a higher am-
perage rating, or any other object, in
place of a fuse. This may cause ex-
tensive damage and possibly a fire.
If the washer does not work or the
“LOW WASHER FLUID” warning mes-
sage appears on the multiinformation
display, the washer tank may be empty.
Add washer fluid.
You may use plain water as washer fluid.
However, in cold areas where tempera-
tures range below the freezing point, use
washer fluid containing antifreeze. This
product is available at your Toyota dealer
and most auto parts stores. Follow the
manufacturer ’s directions for how much to
mix with water.
NOTICE
Do not use engine antifreeze or any
other substitute because it may dam-
age your vehicle’s paint.
Adding washer fluid

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SPECIFICATIONS
Specifications
Dimensions and weights 410
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Engine 410
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Fuel 411
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Traction motor 411
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Traction battery 411
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Service specifications 412
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. . .
Tires 415
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Fuses 415
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SECTION 8

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Model:
3MZ −FE
Type: 6 cylinder V type 4 cycle, gasoline
Bore and stroke, mm (in.): 92.0 83.0 (3.62 3.27)
Displacement, cm
3 (cu. in.):
3311 (202.1)
Dimensions and weights
Overall length mm (in.)
Overall width mm (in.)
Overall height
∗ 1mm (in.)
Wheelbase mm (in.)
Front tread mm (in.)
Rear tread mm (in.)
Vehicle capacity
weight (occupants
+ luggage) kg (lb.) Front wheel drive models All wheel drive models
4715 (185.6)
4715 (185.6)
1825 (71.9) 1825 (71.9)
1695 (66.7)
∗ 2
1730 (68.1)∗3
1750 (68.9)∗4
2715 (106.9) 2715 (106.9)
1575 (62.0) 1575 (62.0)
1565 (61.6) 1555 (61.2)
390 (860)
∗ 5
526 (1159)∗6390 (860)∗5
526 (1159)∗6
∗ 1
: Unladen vehicle∗2: Without roof rails∗3: With roof rails∗4: With roof luggage carrier∗5: Without third seat∗6: With third seat∗7: Without towing package∗8: With towing package 1690 (66.5)
∗
2
1725 (67.9)∗3
1745 (68.7)∗4
Towing capacity
(trailer weight +
cargo weight) kg (lb.) 905 (2000)∗
7
1588 (3500)∗8905 (2000)∗7
1588 (3500)∗8
Engine

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ENGINE
Valve clearance (engine cold), mm (in.):
Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
Spark plug type: DENSO SK20R11
NGK IFR6A11
Spark plug gap, mm(in.): 1.1 (0.043)
ENGINE LUBRICATION
Oil capacity (drain and ref ill), L (qt., Imp.
qt.): With filter 4.7 (5.0, 4.1)
Without filter 4.5 (4.8, 4.0)
“Toyota Genuine Motor Oil” is used in
your Toyota vehicle. Use Toyota approved
“Toyota Genuine Motor Oil” or equivalent
to satisfy the following grade and
viscosity.
Oil grade: API grade SL “Energy −Conserving” or
ILSAC multigrade engine oil Recommended oil viscosity:
SAE 5W −30
Outside temperature
Please contact your Toyota dealer for fur-
ther details. COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
Gasoline engine coolantWith rear heater 11.6 (12.3, 10.2)
Without rear heater
10.3 (10.9, 9.0)
Inverter coolant 3.4 (3.6, 3.0)
Coolant type: “Toyota Super Long Life Coolant” is
used in your Toyota vehicle at factory
fill. In order to avoid technical problems,
only use “Toyota Super Long Life
Coolant” or similar high quality ethylene
glycol based non −silicate, non −amine,
non− nitrite, and non− borate coolant with
long− life hybrid organic acid technology.
(Coolant with long −life hybrid organic
acid technology is a combination of low
phosphates and organic acids.)
Do not use plain water alone.
Please contact your Toyota dealer for
further details.
Service specifications

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Engine compartment
Tires
Ti r e siz eTi r e inf lat ion pr es s ur e
Front Rear
225/65R17 101S 220 (2.2, 32) 220 (2.2, 32) Wheel size
17 6 1/ 2 J
When driving under the above load condition at sustained high speeds above
160 km/h (100 mph), in countries where such speeds are permitted by −low,
inflate the front and rear tires to the following tire inflation pressure provided
that it does not exceed the maximum cold tire inflation pressure molded
on the tire sidewall.
240 kPa (2.4 kgf/cm
2 or bar, 35 psi)
Wheel nut torque, N
·m (kgf·m, ft·lbf):
103 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires or replacing wheels), see “Checking tire inflation pressure” through “Aluminum
wheel precautions”, pages 391 through 398, in Section 7 −2.
Tire size and cold tire inflation pressure:
kPa (kgf/cm
2 or bar, psi)
Fuses

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Engine compartment
Fuses (type A)
1. ETCS 10 A: Hybrid system
2. DC/DCS 10 A: Hybrid system
3. ABS NO.2 10 A: Electronically con-
trolled brake system
4. ABS NO.1 10 A: Electronically con-
trolled brake system
5. BATT FAN 15 A: Hybrid system
6. ABS NO.3 15 A: Electronically con-
trolled brake system
7. OIL PUMP 10 A: Transmission fluid
cooling system
8. ST 7.5 A: Hybrid system
Engine compartment
9. RR HTR 15 A: Rear heater system
10. DRL 7.5 A: Daytime running light sys-
tem
11. HLP L LWR 15 A: Left−hand head-
light (low beam)
12. HLP L UPR 15 A: Left−hand headlight
(high beam)
13. HLP R UPR 15 A: Right−hand head-
light (high beam)
14. PWR OUTLET NO.2 20 A: Power out-
let (115 VAC)
15. TOWING 20 A: Trailer lights
Instrument panel
16. HAZ 15 A: Turn signal lights, emergen-
cy flashers
17. SECURITY 15 A: Theft deterrent sys-
tem
18. AM2 NO.1 30 A: “IGN”, “IG2” and “ST”
fuses
19. MPXB1 7.5 A: Electric power steering
system
20. HORN 10 A: Horns
21. RADIO NO.1 25 A: Audio system

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22. ECUB NO.1 7.5 A: Theft deterrent
system, air c onditioning system,
gauges and meters, electric moonroof,
engine immob ilizer system, multiplex
communication system
23. DOME 10 A: Personal lights, interior
lights, vanity lights, ignition switch light,
wireless remote control system, gauges
and meters, navigation system
24. DOOR NO.1 25 A: Power door lock
system
25. A/F 25 A: Air/fuel control system
26. CRT 7.5 A: Rear seat entertainment
system, navigation system screen
27. HLP R LWR 15 A: Right−hand head-
light (low beam)
28. INV W/P 15 A: Hybrid system
29. IGCT NO.5 10 A: Hybrid system
30. WATER PUMP 10 A: Air conditioning
system
31. IGCT NO.4 10 A: Emission control
system, transmission control system,
air/ fuel control system
32. IGCT NO.3 10 A: Hybrid system, fuel
pump
33. IGCT NO.2 10 A: Hybrid system34. IGN 10 A:
Meters and gauges, SRS
airbag system, hybrid system, electroni-
cally controlled brake system, engine
immobilizer system
35. RAD NO.2 7.5 A: Audio system, rear
seat entertainment system, navigation
system, air c onditioning system, multi-
plex communication system
36. CIG 15 A: Cigarette lighter
37. P RR DOOR 20 A: Power windows
38. PWR OUTLET1 15 A: Power outlets
(12 VDC)
39. FR FOG 20 A: Front fog lights
40. ECUIG 10 A: Electronically controlled
brake system, transmission control sys-
tem, electric power steering system,
theft deterrent system
41. WIPER 25 A: Windshield wipers
42. D RR DOOR 20 A: Power windows
43. D FR DOOR 25 A: Power windows,
power door lock system, door courtesy
light
44. S/ROOF 20 A: Electric moonroof
45. HEATER 10 A: Air conditioning system,
rear heater system, rear window defog-
ger, hybrid system 46. IG1 7.5 A:
Hybrid system, power door
lock system, multiplex communication
system, airbag on −off indicator lights,
turn signal lights, back −up lights, out-
side rear view mirror defoggers, auto
anti −glare inside rear view mirror, pow-
er outlet (115 VAC), seat heaters, navi-
gation system
47. RR WIP 15 A: Rear window wiper
48. STOP 20 A: Stop lights, high mounted
stoplight, electronically controlled brake
system, transmission control system,
hybrid system
49. OBD 7.5 A: On−board diagnosis sys-
te

m
50. SEAT HTR 15 A: Seat heaters
51. IG2 15 A: Multiport fuel injection sys-
tem/sequential fuel injection system,
engine ignition system
52. WASHER 20 A: Windshield washer,
rear window washer
53. FUEL OPN 7.5 A: Fuel filler door
opening system
54. FR DEF 20 A: Windshield wiper deicer,
rear view mirror defoggers
55. P FR DOOR 20 A: Power windows,
door courtesy light

’06 HIGHLANDER HB_U (L/O 0503)
2006 HIGHLANDER (Hybrid) from Mar. ’05 Prod. (OM48530U)
Publication No. OM48530U
Part No. 01999-48530
Printed in Japan 01−0503 −00
(U)
Quick index
If a service reminder indicator or warning buzzer comes on 144 . . . . . . . . . . .
 If a warning message appears 155 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
.
 If your vehicle will not start 340 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . .
 If your vehicle overheats 343 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . .
 If you have a flat tire 344 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . .
 If your vehicle needs to be towed 354 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 If a road accident occurs 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . .
 Tips for driving during break −in period 301 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 How to start the hybrid system 326 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\

 General maintenance 371 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . .
Gas station information
Fuel type:
UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91) or
higher
For improved vehicle performance, the use of premium unleaded gasoline
with an Octane Rating of 91 (Research Octane Number 96) or higher is
recommended.
See page 301 for detailed information.
Fuel tank capacity:
65 L (17.2 gal., 14.3 Imp.gal.)
Engine oil:
API grade SL “Energy −Conserving” or ILSAC multigrade engine oil is
recommended.
See page 387 for detailed information.
Tire information: See pages 391 through 398.
Tire inflation pressure: See page 415.
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