TOYOTA LAND CRUISER 1986 Factory Repair Manual

SS0OK-05
SS-38
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
178 Author
: Date
:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
FRONT
Part tightenedN´mkgf´cmft´lbf
Hub bolt1311,34097
Knuckle stopper bolt lock nut4445032
Steering knuckle x Brake caliper1231,25091
Disc x Axle hub7475055
Flange x Axle hub3333524
Axle hub bearing lock nut6465047
Flexible hose x Bracket2829021
ABS speed sensor installation bolt8.08271 in.´lbf
ABS speed sensor wire harness x Steering knuckle arm1313010
ABS speed sensor wire harness bracket x Steering knuckle2829021
Steering knuckle arm x Steering knuckle1471,500108
Tie rod end x Steering knuckle arm1221,25090
Upper suspension arm x Steering knuckle11 01,12581
Lower suspension arm x Steering knuckle1591,62511 7
Oil seal x Steering knuckle1818513
Propeller shaft x Companion flange8082059
Body x No. 3 frame crossmember6869550
No. 3 frame crossmember x Differential support1861,900137
Differential support x Differential tube1861,900137
Differential support x Differential carrier7880058
Differential support x Body1861,900137
Differential carrier cover x Body1861,900137
Breather hose bracket x Carrier cover1717313
Filler plug4950036
Drain plug4950036
Differential tube x Differential carrier1051,07077
Bearing cap x Differential carrier8587063
Oil deflector x Carrier cover7.37465 in.´lbf
Carrier cover x Differential carrier4747535
Differential case x Ring gear9798572
Companion flange x Drive pinionSee page SA-47
Lower suspension arm x Shock absorber1351,400100
Piston rod x Body6870050
Torque arm x Lower suspension arm2252,300166
ABS speed sensor wire harness x Upper suspension arm1313010
Upper suspension arm x Body981,00072
Stabilizer bar link x Lower suspension arm5253038
Lower suspension arm x Body2302,350170
Stabilizer bar x Stabilizer bar link2525018
Stabilizer bar bracket x Body1818513

- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS-39
179 Author
: Date
:
2004 LAND CRUISER (RM1071U) REAR
Part tightenedN´mkgf´cmft´lbf
Hub bolt1311,34097
Axle housing x Brake caliper1031,05076
Axle housing x Backing plate1231,25091
Brake line1515011
Shock Absorber x Axle housing981,00072
Stabilizer bar bracket x Body1818513
Follow spring x Body2829021
Piston rod x Body6970451
Lateral control rod x Body1501,530111
Upper control arm x Body1501,530111
Upper control arm x Axle housing1501,530111
Lower control arm x Body1501,530111
Lower control arm x Axle housing1501,530111
Heat insulator x Body1818513
Lateral control rod x Axle housing1491,52011 0
Stabilizer bar x Stabilizer bar bracket2627019
Stabilizer bar link x Stabilizer bar bracket1515011
Stabilizer bar bracket x Axle housing1818513
Propeller shaft x Companion flange1061,08078
Companion flange x Drive pinion
w/ Diff. Lock
w/ LSDSee page SA-107
See page SA-127
See page SA-150
Differential carrier x Axle housing7274053
Filler plug4950036
Drain plug4950036
Differential case x Ring gear1371,400101
Differential carrier
Bearing cap x Differential carrier8385061
Adjusting nut lock x Bearing cap1313010
RH differential case x LH differential case4748035
Differential carrier (w/ Diff. Lock)
No. 1 actuator protector x Actuator1515011
No. 2 actuator protector x Axle housing3636727
Bearing cap x Differential carrier11 31,15083
Cover x Differential carrier1818513
Actuator x Differential carrier2424018
Actuator x Shift fork2020015
Indicator switch4041030
Differential cover x Differential case5859043
Differential carrier (w/ LSD)
Bearing cap x Differential carrier8385061
Adjusting nut lock x Bearing cap1313010
RH differential case x LH differential case4748035

SS0CB-20
- SERVICE SPECIFICATIONSSFI
SS-1 1
151 Author
: Date
:
2004 LAND CRUISER (RM1071U)
SFI
SERVICE DATA
Fuel pressure
regulatorFuel pressure at no vacuum265 - 304 kPa
(2.7 - 3.1 kgf/cm2, 38 - 44 psi)
Fuel pumpResistance at 20°C (68°F)0.2 - 3.0 W
InjectorResistance at 20°C (68°F)
Injection volume
Difference between each cylinder
Fuel leakage13.4 - 14.2 W
56 - 69 cm3 (3.4 - 4.2 cu in.) per 15 seconds
13 cm3 (0.8 cu in.) or less
1 drop or less per 12 minutes
MAF meterResistance (THA - E2) at -20°C (-4°F)
at 20°C (68°F)
at 60°C (140°F)12.5 - 16.9 kW
2.19 - 2.67 kW
0.50 - 0.68 kW
Throttle bodyThrottle body fully closed angle5.5°
Accelerator pedal
position sensorStandard throttle valve opening percentage
Sensor lever full-open position60 % or more
Throttle control
motorMotor resistance at 20°C (68°F)0.3 - 100 W
VSV for EVAPResistance at 20°C (68°F)30 - 34 W
VSV for vapor
pressure sensorResistance at 20°C (68°F)30 - 36 W
ECT sensorResistance at -20°C (-4°F)
0°C (32°F)
20°C (68°F)
40°C (104°F)
60°C (140°F)
80°C (176°F)10 - 20 kW
4 - 7 kW
2 - 3 kW
0.9 - 1.3 kW
0.4 - 0.7 kW
0.2 - 0.4 kW
Vapor pressure
sensorPower source voltage4.5 - 5.5 V
Heated oxygen
sensorHeater coil resistance at 20°C (68°F)11 - 16 W
Fuel cut rpmFuel return rpm1,000 rpm
Fuel pump resistarResistance at 20°C (68°F)0.70 - 0.76 W
VSV for CCVResistance at 20°C (68°F)24 - 30 W

SS0CC-19
SS-12
- SERVICE SPECIFICATIONSSFI
152 Author
: Date
:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fuel line
Union bolt type
Flare nut type for use with SST
39
34
38400
345
38029
25
28
Fuel pressure pulsation damper x Delivery pipe for use with SST33
39340
40024
29
Fuel pressure regulator x RH delivery pipe7.58066 in.´lbf
Fuel tank vent tube set plate x Fuel tank3.53531 in.´lbf
Front fuel pipe x Delivery pipe3940029
Front fuel pipe x Lower intake manifold7.58066 in.´lbf
Fuel return pipe x LH delivery pipe7.58066 in.´lbf
Delivery pipe x Lower intake manifold1818513
Fuel sender gauge x Fuel tank1.51513 in.´lbf
Fuel tank x Body3940029
Drain plug x Fuel tank6.56558 in.´lbf
Fuel tank filler pipe x Fuel tank3.53531 in.´lbf
Cutoff valve cover x Fuel tank1.51513 in.´lbf
Accelerator pedal position sensor x Body5.05144 in.´lbf
Throttle body x Upper intake manifold, Lower intake manifold1818513
Upper intake manifold, Accelerator cable bracket x Lower intake manifold1818513
ECT sensor x Front water bypass joint20.420815
Knock sensor x Cylinder block4545033
Heated oxygen sensor x Exhaust manifold4445032
Heated oxygen sensor x Front exhaust pipe2020014
No.1 rear seat x Body4142030
MAF meter x Air cleaner1.681715 in.´lbf
Fuel pump resistor x Body121228.8

SS0OH-05
SS-42
- SERVICE SPECIFICATIONSSTEERING
182 Author
: Date
:
2004 LAND CRUISER (RM1071U)
STEERING
SERVICE DATA
POWER STEERING FLUID
Oil level rise MaximumBelow 5 mm (0.20 in.)
Oil pressure at idle speed with valve closed Minimum10,000 kPa (102 kgf/cm2, 1,451 psi)
STEERING WHEEL
Steering wheel freeplayMaximum40 mm (1.58 in.)
Steering effort at idle speedMaximum4.9 N´m (50 kgf´cm, 43 in.´lbf)
PS VANE PUMP
Pump shaft and front housing bushing oil clearance STD0.021 - 0.043 mm (0.00083 - 0.00169 in.)
Maximum0.070 mm (0.00276 in.)
Pump shaft and rear housing bushing oil clearance STD0.020 - 0.077 mm (0.00079 - 0.00303 in.)
Maximum0.080 mm (0.00315 in.)
Vane plate thickness Minimum1.405 mm (0.0531 in.)
Vane plate and pump rotor groove clearanceMaximum0.03 mm (0.0012 in.)
Flow control valve spring length Minimum31.3 mm (1.2323 in.)
Pump rotating torqueMaximum0.28 N´m (2.8 kgf´cm, 2.4 in.´lbf) or less
PS GEAR
Steering rack runout Maximum0.03 mm (0.0118 in.)
Total preload Center area1.8 - 2.2 N´m (18.4 - 22.4 kgf´cm, 16.0 - 19.5 in.´lbf)
End area1.3 - 1.7 N´m (13.3 - 17.3 kgf´cm, 11.5 - 15.0 in.´lbf)

SS0OI-07
- SERVICE SPECIFICATIONSSTEERING
SS-43
183 Author
: Date
:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
STEERING COLUMN
Steering wheel set nut5051037
Steering wheel pad set screw (Torx screw)8.89078 in.´lbf
Steering column assembly set nut and bolt2526019
Intermediate shaft assembly x Sliding yoke3435025
Sliding yoke x No. 2 Intermediate shaft assembly3435025
Control valve shaft x No. 2 Intermediate shaft assembly3435025
Main shaft assembly x Intermediate shaft assembly3435025
Hole cover x Body131309
TILT STEERING COLUMN:
Tube attachment x Column tube1515011
Tilt steering bolt2021015
No. 2 lower cover set nut2526019
POWER TILT AND POWER TELESCOPIC STEERING COLUMN:
Steering column protector No. 1 set bolt1515011
Power tilt motor set bolt2021015
Power telescopic motor set bolt8.89078 in.´lbf
Column tube stopper1919014
Tube attachment x Column tube1515011
Telescopic steering slider support set bolt1111 08
Telescopic steering screw set nut2.02017 in.´lbf
No. 2 lower cover set nut2526019
Column upper tube sub-assembly x Column upper tube assembly2021015
Telesco lever lock bolt101007
PS VANE PUMP
Union bolt x Pressure feed tube5657542
PS vane pump assembly set bolt1717513
Suction port union set bolt121209
Pressure port union6970051
Rear housing set bolt2222516
PS GEAR
Cylinder end stopper110 (145)1,122 (1,480)81 (107)
Bearing guide nut24.525019
Control valve housing set bolt1818013
Rack guide spring cap2525018
Rack guide spring cap lock nut51 (70)520 (700)38 (51)
Rack x Rack end99 (132)1,014 (1,350)74 (98)
Tie rod end lock nut5556041
Turn pressure tube union nut23 (24.5)230 (250)17 (18)
PS gear assembly set bolt and nut1201,25089
Return tube x Control valve housing50 (44)510 (450)37 (29)
Pressure feed tube x Control valve housing4243031
Tube clamp set bolt1818013

SS-44
- SERVICE SPECIFICATIONSSTEERING
184 Author
: Date
:
2004 LAND CRUISER (RM1071U) Tie rod end x Steering knuckle
7273053
Engine oil filter assembly set bolt and nut1818013
( ): For use without SST

SS0OD-01
- SERVICE SPECIFICATIONSSTARTING
SS-19
159 Author
: Date
:
2004 LAND CRUISER (RM1071U)
STARTING
SERVICE DATA
StarterRated voltage and output power
No-load characteristics Current
rpm
Brush length STD
Minimum
Spring installed load STD
Minimum
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runout Maximum
Field frame
Shunt coil resistance at 20°C (68°F)
Magnetic switch
Contact plate for wear Maximum12 V 2.0 kW
100 A or less at 11.5 V
2,500 rpm or less
15.0 mm (0.591 in.)
9.0 mm (0.354 in.)
21.5 - 27.5 N (2.2 - 2.8 kgf, 4.8 - 6.2 lbf)
12.7 N (1.3 kgf, 2.9 lbf)
35.0 mm (1.378 in.)
34.0 mm (1.339 in.)
0.7 mm (0.028 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
1.5 - 1.9 W
0.9 mm (0.035 in.)

SS0OE-01
SS-20
- SERVICE SPECIFICATIONSSTARTING
160 Author
: Date
:
2004 LAND CRUISER (RM1071U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Terminal 30 nut, Terminal C nut x Terminal bolt1717013
End cover x Magnetic switch housing3.63732 in.´lbf
End cover x Brush holder3.83934 in.´lbf
Starter hosing x Magnetic switch9.39582 in.´lbf
End cover with field frame x Magnetic switch9.39582 in.´lbf
Lead wire of field coil x Terminal C5.96052 in.´lbf
Wire clamp, Starter wire x Starter9.8110087 in.´lbf
Starter x Cylinder block3940029

SS0ZS-01
4
5
6
7
8
9
10
11
B06431
Bolt Type
Hexagon Head Bolt
Normal Recess Bolt Deep Recess BoltStud Bolt Weld BoltClass
4T
5T
6T
7T
8T
9T
10T
11 T
No Mark
w/ WasherNo MarkNo Mark
w/ Washer
- SERVICE SPECIFICATIONSSTANDARD BOLT
SS-1
141 Author
: Date
:
2004 LAND CRUISER (RM1071U)
STANDARD BOLT
HOW TO DETERMINE BOLT STRENGTH