TOYOTA LAND CRUISER 1998 Factory Repair Manual

TR068-02
TR-6
- TRANSFERTRANSFER UNIT
1894 Author
: Date
:
2004 LAND CRUISER (RM1071U)
INSTALLATION
Installation is in the reverse order of removal (See page TR-4).
HINT:

Apply MP grease to the transfer adaptor oil seal.

After install, do the road test.

TR067-02
D02645
D02646
Oil Level
0 - 5 mm
Filler Plug
Drain Plug
D01618
Q09803
Wooden Block TR-4
- TRANSFERTRANSFER UNIT
1892 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. RAISE VEHICLE
NOTICE:
Make sure that the vehicle is securely supported.
2. REMOVE TRANSFER CASE PROTECTOR
Remove the 3 bolts and transfer case protector.
Torque: 28 N´m (290 kgf´cm, 21 ft´lbf)
3. DRAIN TRANSFER OIL
Oil grade: API GL-4 or GL-5
Viscosity: SAE 75 W-90
Capacity: 1.3 liters (1.4 US qts, 1.1 lmp. qts)
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
4. REMOVE FRONT AND REAR PROPELLER SHAFTS
(See page PR-4)
5. DISCONNECT TRANSFER SHIFT LEVER ROD AS-
SEMBLY
Remove the clip, plate washer, wave washer and bushing, and
disconnect the transfer shift lever rod assembly.
6. DISCONNECT GROUND CABLE
Remove the bolt and disconnect the ground cable from the
transfer.
7. REMOVE CROSSMEMBER
(a) Support the transmission, as shown.
NOTICE:
Use a wooden block so not to damage the transmission oil
pan.
(b) Remove the 8 bolts, 2 nuts and crossmember.
Torque:
Bolt: 50 N´m (510 kgf´cm, 37 ft´lbf)
Nut: 74 N´m (750 kgf´cm, 54 ft´lbf)

Q09804
5 mm (0.20 in.)
or More
Hose
ClipPipe
D02643
- TRANSFERTRANSFER UNIT
TR-5
1893 Author
: Date
:
2004 LAND CRUISER (RM1071U)
8. DISCONNECT BREATHER HOSE
HINT:
At the time of installation, assemble the clip to the position
shown in the illustration.
9. DISCONNECT NO. 1 VEHICLE SPEED SENSOR, 3
TRANSFER INDICATOR SWITCH AND MOTOR AC-
TUATOR CONNECTORS
10. JACK UP TRANSFER SLIGHTLY
Using a transmission jack, support the transfer.
11. REMOVE TRANSFER FROM TRANSMISSION
(a) Disconnect the wire harness from the transfer.
(b) Remove the 6 transfer adaptor rear mounting bolts.
Torque: 69 N´m (700 kgf´cm, 51 ft´lbf)
(c) Pull out the transfer down and toward the rear.

TR065-02
TR-2
- TRANSFERTROUBLESHOOTING
1890 Author
: Date
:
2004 LAND CRUISER (RM1071U)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
SymptomSuspect AreaSee page
Noise
6. Oil (Level low)
7. Oil (Wrong)
8. Transfer faultyTR-4
TR-4
TR-7
Oil leakage
1. Oil (Level too high)
2. Gasket (Damaged)
3. Oil seal (Worn or damaged)
4. O-ring (Worn or damaged)TR-4
TR-7
TR-7
-
Transfer corner brakingCenter differential or transfer faultyTR-7

TR06Z-02
F08168
Transfer Shift Lever Assembly
Transfer Shift Lever Rod
Assembly Plate Washer
Clip Wave Washer
Bushing
Bushing

Gasket
Snap RingWave Washer
Plate Washer
Transfer Shift Lever
BootWiring Harness Clamp Bracket
Transfer Shift Lever Boot
Transfer Control Shift Lever Retainer

Gasket
19 (190, 14)
14 (140, 10)
N´m (kgf´cm, ft´lbf) : Specified torque

Non-reusable part
Apply MP grease
- TRANSFERTRANSFER SHIFT LEVER ASSEMBLY
TR-47
1935 Author
: Date
:
2004 LAND CRUISER (RM1071U)
TRANSFER SHIFT LEVER ASSEMBLY
COMPONENTS