check engine TOYOTA PASEO 1996 Owner's Manual

133
Be sure that the ignition is off if you
work near the electric cooling fans
or radiator grille. With the ignition
on, the electric cooling fans will
automatically start to run if the en-
gine coolant temperature is high
and/or the air conditioning is on.
Use eye protection whenever you
work on or under your vehicle
where you may be exposed to fly-
ing or falling material, fluid spray,etc.
Used engine oil contains potential-
ly harmful contaminants which
may cause skin disorders such as
inflammation or skin cancer, so
care should be taken to avoid pro-
longed and repeated contact with
it. To remove used engine oil from
your skin, wash thoroughly with
soap and water.
Do not leave used oil within the reach of children.Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers or
onto the ground. Call your dealer
or a service station for information
concerning recycling or disposal.

Remember that battery and igni- tion cables carry high currents or
voltages. Be careful of accidental-ly causing a short circuit.
Add only demineralized or dis-tilled water to fill the radiator. Andif you spill some of the coolant, besure to wash it off with water to
prevent it from damaging the parts
or paint.
Do not allow dirt or anything else to fall through the spark plugholes.
Do not pry the outer electrode of aspark plug against the center elec-
trode.
NOTICE
Use only spark plugs of the speci-fied type. Using other types will
cause engine damage, loss of per-formance or radio noise.
Do not overfill automatic transmis- sion fluid, or the transmission could
be damaged.
Do not drive with the air cleaner fil- ter removed, or excessive engine
wear could result. Also backfiringcould cause a fire in the engine
compartment.
Be careful not to scratch the glasssurface with the wiper frame.
When closing the engine hood,
check to see that you have not for-gotten any tools, rags, etc.

134Here is a list of parts and tools you will
need on performing do-it-yourself main-
tenance. Remember all Toyota parts are
designed in metric sizes, so your tools
must be metric. Checking the engine oil level Parts (if level is low):
Engine oil API SH, Energy-Conserv-
ing IIº multigrade or ILSAC multigrade
having viscosity proper for your cli-mate
Tools: Rag or paper towel
Funnel (only for adding oil)
Checking the engine coolant level Parts (if level is low): Ethylene-glycol antifreeze
Demineralized or distilled water
Tools: Funnel (only for adding coolant)
Checking brake fluid Parts (if level is low): SAE J1703 or FMVSS No. 116 DOT 3 brake fluid
Tools: Rag or paper towel
Funnel (only for adding fluid) Checking power steering fluid Parts (if level is low):
Automatic transmission fluid DEX- RON [
-II or-III
Tools: Rag or paper towel
Funnel (only for adding fluid)
Checking battery condition Non-maintenance batteriesÐ
Tools: Warm water
Baking soda
Grease
Conventional wrench (for terminal clamp bolts)
Maintenance type batteriesÐ Parts (if level is low): Distilled water
Tools: Warm water
Baking soda
Grease
Conventional wrench (for terminal clamp bolts)
Coin (for vent plugs)
Funnel (only for adding distilled water) Checking and replacing fuses Parts (if replacement is necessary):
Fuse with same amperage rating as original
Tools: Conventional wrench (for instrument
lower panel nut)
Adding washer fluid Parts: Water
Washer fluid containing antifreeze (for winter use)
Tools: Funnel
Replacing light bulbs Parts: Bulb with same number and wattage rating as original (See charts in Re-
placing light bulbsº in Chapter 7-3.)
Tools: Screwdriver
Parts and tools

Part 7Checking the engine oil level
135
DO-IT-YOURSELF MAINTENANCEÐ
Chapter 7-2 Engine and Chassis
Checking the engine oil level
Checking the engine coolant level
Checking brake fluid
Checking power steering fluid
Checking tire pressure
Checking and replacing tires
Rotating tires
Installing snow tires and chains
Replacing wheels
Aluminum wheel precautions
With the engine at operating tempera- ture and turned off, check the oil level
on the dipstick.
1. To get a true reading, the vehicle
should be on a
level spot. After turning off
the engine, wait a few minutes for the oil
to drain back into the bottom of the en-gine.
2. Pull out the dipstick, and wipe it clean with a rag.
3. Reinsert the dipstick 'push it in as far
as it will go, or the reading will not be cor- rect.
4. Pull the dipstick out and look at the oil level on the end. If the oil level is below or only slightly
above
the low level line, add engine oil
of the same type as already in the en- gine. Remove the oil filler cap and add engine oil in small quantities at a time, checking the dipstick.
The approximate quantity of oil needed to
fill between the low level line and the full
level on the dipstick is indicated below for reference. When the level reaches within the correct range, install the filler cap hand-tight.
Oil quantity, L (qt., Imp. qt.): 1.3 (1.4, 1.1)

Avoid overfilling, or the engine could be damaged.
Check the oil level on the dipstick
once again after adding the oil.
NOTICE

137
Look at the see-through coolant res-
ervoir when the engine is cold. The
coolant level is satisfactory if it is be-
tween the FULLº and LOWº lines on
the reservoir. If the level is low, add
ethylene-glycol type coolant.
The coolant level in the reservoir will vary
with engine temperature. However, if the
level is on or below the LOWº line, add
coolant. Bring the level up to the FULLº line. Use only ethylene-glycol type coolant. See information in the next column.
If the coolant level drops within a short
time after replenishing, there may be a
leak in the system. Visually check the ra-
diator, hoses, radiator cap
and drain cock
and water pump.
If you can find no leak, have your Toyota
dealer test the cap pressure and check for
leaks in the cooling system.
To prevent burning yourself, do not remove the radiator cap when the
engine is hot.
CAUTION! Coolant type selection
Your coolant must contain ethylene-gly-
col antifreeze. In addition to preventingfreezing and subsequent damage to the
engine, this will also prevent corrosion. Further supplemental inhibitors or addi-
tives are neither needed nor recom- mended.
Read
the antifreeze container for informa-
tion on freeze protection. Follow the
manufacturer 's directions for how much
to mix with water. The total capacity of the
cooling system is given in Part 8. We rec- ommend 50% solution be used for your
Toyota, or a sufficient quantity to provideprotection to about -35 C (-31 F).
Do not use alcohol type antifreeze
or plain water alone.
NOTICE
Type A
Type B
Checking brake fluid
Checking the engine coolant level

138To check the fluid level, simply look at
the see-through reservoir. The level
should be between the MAXº and
MINº lines on the reservoir. It is normal for the brake fluid level to go
down slightly as the brake pads wear. So be sure to keep the reservoir filled.
If the reservoir needs frequent refilling, it may indicate a serious mechanical prob- lem.
If the level is low, add SAE J1703 or
FMVSS No. 116 DOT 3 brake fluid to the
brake reservoir. Remove and replace the reservoir cover
by hand. Fill the brake fluid to the dotted
line.
This brings the fluid to the correct lev-
el when you put the cover back on. Use only newly opened brake fluid. Once
opened, brake fluid absorbs moisture
from the air, and excess moisture can cause a dangerous loss of braking.
CAUTION
Take care when filling the reservoir
because brake fluid can harm your
eyes and damage painted surfaces. If
fluid gets in your eyes, flush your
eyes with clean water.!
If you spill the fluid, be sure to wash
it off with water to prevent it from
damaging the parts or paint.
NOTICE
Check the fluid level through the reser-
voir. If necessary, add automatic trans-
mission fluid DEXRON [
-II or III.
If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little more
in frigid temperatures), the fluid is hot
(60 CÐ80 C or 140 FÐ175 F). You may
also check the level when the fluid is cold
(about room temperature, 10 CÐ30 C or
50 FÐ85 F) if the engine has not been run
for about five hours.
Checking power steering fluid

146
Check the battery for corroded or loose
terminal connections, cracks, or loose
hold-down clamp.
a. If the battery is corroded, wash it off with a solution of warm water and baking
soda. Coat the outside of the terminals with grease to prevent further corrosion.
b. If the terminal connections are loose, tighten their clamp nutsÐbut do not over-
tighten.
c. Tighten the hold-down clamp only
enough to keep the battery firmly in place.
Overtightening may damage the battery case.
NOTICE
Be sure the engine and all acces-
sories are off before performing
maintenance.
When checking the battery, re-move the ground cable from the
negative terminal (-º mark) first
and reinstall it last.
Be careful not to cause a short cir-cuit with tools.
Take care no solution gets into thebattery when washing it.
There are two types of batteries: main-
tenance type and non-maintenance type. A non-maintenance battery has MAIN-
TENANCE FREE BATTERYº on its top. A
maintenance type battery does not havesuch indication. Maintenance type batteryÐ Check the fluid condition by the fluid level
lines on the side of the battery. Or if the
battery has a hydrometer on its top, you
can also check the hydrometer. Non-maintenance batteryÐ
Check the battery condition by the
hydrometer on the top of the battery.
ÐChecking battery exterior
ÐChecking battery fluid

148
ADDING DISTILLED WATER
(MAINTENANCE TYPE BATTERY
ONLY)
1. Remove the vent plugs.
2. Add distilled water to cells needing fluid.
If the side of your battery is covered,
check the water level by looking down di-
rectly above the cell as illustrated above.
3. Retighten the vent plugs securely.
NOTICE
Do not overfill the cells. Excess electrolyte could squirt out of the
battery during heavy charging,causing corrosion or damage.
During recharging, the battery is pro-
ducing hydrogen gas. Therefore, before recharging:
1. Maintenance type batteriesÐRemove the vent plugs.
2. If recharging with the battery installed on the vehicle, be sure to disconnect theground cable.
3. Be sure the power switch on the re-
charger is off when connecting the char-ger cables to the battery and when dis-
connecting them.
Always charge the battery in an
unconfined area. Do not charge
the battery in a garage or closed
room where there is not sufficient ventilation.
Non-maintenance batteries: Only
do a slow charge (5A or less).
Charging at a quicker rate is dan- gerous. The battery may explode,
causing personal injuries.
Maintenance type batteries: Be sure to remove the vent plugs be-fore recharging. CAUTION
!
NOTICE
Never recharge the battery while the
engine is running. Also, be sure all
accessories are turned off.
Battery recharging precautions

157
BATTERY Open voltage* at 20
5C (68 5F):
12.7 V Fully charged
12.3 V Half charged
11.9 V Discharged
*: Voltage that is checked 20 minutes after the key is removed with all the
lights turned off
Charging rates: 5 A max
CLUTCH
Pedal freeplay, mm (in.):
5' 15 (0.2 '0.6)
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): 1.9 (2.0, 1.6)
Oil type: Multipurpose gear oil API GL- 4 or GL- 5
Recommended oil viscosity:
SAE 75W-90
AUTOMATIC TRANSAXLE Fluid capacity (drain and refill), L (qt., Imp. qt.): Up to 3.1 (3.3, 2.7) Fluid type:
Automatic transmission fluidDEXRON [
-
II
BRAKES Minimum pedal clearance when de- pressed with the pressure of 490 N (50 kgf,
110 lbf) with the engine running, mm (in.):
With anti-lock brake system
60 (2.4)
Without anti-lock brake system 55 (2.2)
Pedal freeplay, mm (in.): 1Ð6 (0.04Ð0.24)
Pad wear limit, in. (mm):
1.0 (0.04)
Lining wear limit, in. (mm): 1.0 (0.04)
Parking brake adjustment when pulledwith the force of 196 N (20 kgf, 44 lbf): 5Ð8 clicks
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
STEERING Wheel freeplay:
Less than 30 mm (1.2 in.)
Power steering fluid type:
Automatic transmission fluid DEXRON [
-
II or -III Tire size:
Spare tireWith anti-lock brake systemT105/70D16
Without anti-lock brake system
T115/70D14
Except spare tire P185/60R14 82H
Tire pressure, kPa (kgf/cm 2
or bar, psi):
Spare tire 420 (4.2, 60)
Except spare tire
183 (1.83, 26)
Wheel size: Spare tire With anti-lock brake system16 x 4T
Without anti-lock brake system
14 x 4T
Except spare tire Aluminum wheels 14 x 5.5JJ
Except aluminum wheels 14 x 5.5J
Wheel nut torque, N Vm (kgf Vm, ft Vlbf):
103 (10.5, 76)
Tires