TOYOTA PRIUS 2001 Service Repair Manual

RS0R5±01
H15507
H15709
RS±28
± SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
2001 PRIUS (RM778U)
INSPECTION
1. Vehicles not involved in collision:
INSPECT SUPPLEMENTAL RESTRAINT SYSTEM
(a) Do a diagnostic system check (See page DI±497).
(b) Do a visual check which includes the following item with
the front passenger airbag assembly installed in the ve-
hicle.
Check cuts, minute cracks or marked discoloration on the
front passenger airbag assembly and instrument panel.
2. Vehicle involved in a collision and airbag is not
deployed:
INSPECT SUPPLEMENTAL RESTRAINT SYSTEM
(a) Do a diagnostic system check (See page DI±497).
(b) Do a visual check which includes the following items with
the front passenger airbag assembly removed from the
vehicle.

Check cuts, minute cracks or marked discoloration
on the front passenger airbag assembly.

Check cuts and cracks in wire harness, and for chip-
ping in connectors.

Check the deformation or cracks on the instrument
panel and instrument panel reinforcement.
CAUTION:
For removal and installation of the front passenger airbag
assembly, see page RS±27 and RS±38, and be sure to fol-
low the correct procedure.
HINT:
If the instrument panel or instrument panel reinforcement is de-
formed or cracked, never repair it. Always replace it with a new
one.
3. Vehicle involved in a collision and airbag is deployed:
INSPECT SUPPLEMENTAL RESTRAINT SYSTEM
(a) Do a diagnostic system check (See page DI±497).
(b) Do a visual check which includes the following items with
the front passenger airbag assembly removed from the
vehicle.

Check the deformation or cracks on the instrument
panel and instrument panel reinforcement.

Check the damage on the connector and wire har-
ness.

± SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
RS±29
2001 PRIUS (RM778U)
CAUTION:
For removal and installation of the front passenger airbag
assembly, see page SR±6 and SR±14, and be sure to follow
the correct procedure.
HINT:
If the instrument panel or instrument panel reinforcement is de-
formed or cracked, never repair it. Always replace it with a new
one.

RS0JZ±06
AB0152
SST
AB0158
SSTBattery RS±30
± SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
2001 PRIUS (RM778U)
DISPOSAL
HINT:
When scrapping vehicle equipped with an SRS or disposing of
a front passenger airbag assembly, always first deploy the air-
bag in accordance with the procedure described below. If any
abnormality occurs with the airbag deployment, contact the
SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC.
CAUTION:

Never dispose of a front passenger airbag assembly
which has an undeployed airbag.

The airbag produces a sizeable exploding sound
when it deploys, so perform the operation out±of±
doors and where it will not create a nuisance to
nearby residents.

When deploying the airbag, always use the specified
SST (SRS Airbag Deployment Tool). Perform the op-
eration in a place away from electrical noise.
SST 09082±00700

When deploying an airbag, perform the operation at
least 10 m (33 ft) away from the front passenger air-
bag assembly.

The front passenger airbag assembly is very hot
when the airbag is deployed, so leave it alone for at
least 30 minutes after deployment.

Use gloves and safety glasses when handling a front
passenger airbag assembly with the deployed airbag.

Always wash your hands with water after completing
the operation.

Do not apply water, etc. to a front passenger airbag
assembly with the deployed airbag.
1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE-
HICLE
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Check functioning of the SST (See step 1±(a) on page
RS±16).
SST 09082±00700

H15519
H15510
SST
R13455
10 m (33 ft) or more
SSTBattery
H03286
± SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
RS±31
2001 PRIUS (RM778U)
(b) Disconnect the airbag connector.
(1) Using a screwdriver, pry out the glove compartment
door finish plate inside the lower panel.
HINT:
Tape the screwdriver tip before use.
(2) Remove the connector from the glove compartment
door finish plate.
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
(3) Disconnect the airbag connector.
(c) Install the SST.
(1) Connect the connectors of the 2 SST to the front
passenger airbag assembly connector.
SST 09082±00700, 09082±00760
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST to at least 10 m (33 ft) away from the
front of the vehicle.
(3) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(4) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the negative (±) termi-
nal.
(d) Deploy the airbag.
(1) Check that no one is inside the vehicle or within 10
m (33 ft) area around the vehicle.
(2) Press the SST activation switch and deploy the air-
bag.

H15709
RS±32
± SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
2001 PRIUS (RM778U)
CAUTION:

The front passenger airbag assembly is very hot
when the airbag is deployed, so leave it alone for at
least 30 minutes after deployment.

Use gloves and safety glasses when handling the
front passenger airbag assembly with the deployed
airbag.

Always wash your hands with water after completing
the operation.

Do not apply water, etc. to the front passenger airbag
assembly with the deployed airbag.

When scrapping a vehicle, deploy the airbag and
scrap the vehicle with the front passenger airbag as-
sembly still installed.

When moving a vehicle for scrapping which has the
front passenger airbag assembly with the deployed
airbag, use gloves and safety glasses.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
2. DEPLOYMENT WHEN DISPOSING OF FRONT PAS-
SENGER AIRBAG ASSEMBLY ONLY
NOTICE:

When disposing of the front passenger airbag assem-
bly only, never use the customer's vehicle to deploy
the airbag.

Be sure to follow the procedure given below when de-
ploying the airbag.
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Remove the front passenger airbag assembly (See page
RS±27).
CAUTION:

When removing the front passenger airbag assembly,
work must be started 90 seconds after the ignition
switch is turned to the ºLOCKº position and the nega-
tive (±) terminal cable is disconnected from the bat-
tery.

When storing the front passenger airbag assembly,
keep the upper surface of the airbag deployment side
facing upward.

AB0163
Wire Harness
Diameter
Stripped Wire Harness Section
H15511
H15512
H11963
Width
Inner
diam.
± SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
RS±33
2001 PRIUS (RM778U)
(b) Using a service±purpose wire harness, tie down the front
passenger airbag assembly to the tire.
Wire harness: Stripped wire harness section
1.25 mm
2
or more (0.0019 in.2 or more)
CAUTION:
If the front passenger airbag assembly is tied down with
too thin wire harness, it may snap. This is highly danger-
ous. Always use a wire harness which is at least 1.25 mm
2
(0.0019 in2.).
HINT:
To calculate the square of the stripped wire harness section:
Square = 3.14 X (Diameter)
2 divided by 4
(1) Install the 2 nuts on the front passenger airbag as-
sembly.
(2) Wind the wire harness around the bolts, and pass
the wire harness though the installation holes.
(3) Position the front passenger airbag assembly in-
side the tire with the airbag deployment side facing
inside.
Tire size: Must exceed the following dimensions±
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)

AB0158
Battery
SST
H11964
Tires
(5 or more)
R05403
RS±34
± SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
2001 PRIUS (RM778U)
CAUTION:

Make sure that the wire harness is tight. It is very dan-
gerous if looseness in the wire harness results in the
front passenger airbag assembly coming free due to
the shock from the airbag deploying.

Always tie down the front passenger airbag assembly
with the airbag deployment side facing inside.
NOTICE:
The tire will be marked by the airbag deployment, so when
disposing of the airbag use a redundant tire.
(c) Check functioning of the SST (See step 1±(a) on page
RS±16).
SST 09082±00700
(d) Place the tires.
(1) Place at least 2 tires under the tire to which the front
passenger airbag assembly is tied.
(2) Place at least 2 tires over the tire to which the front
passenger airbag assembly is tied. The top tire
should have the wheel installed.
(3) Tie the tires together with 2 wire harness.
CAUTION:
Make sure that the wire harness is tight. It is very danger-
ous if loose wire harnesses result in the tires coming free
due to the shock from the airbag deploying.
HINT:
Place the SST connector and wire harness inside tires. Provide
at least 1 m (3 ft) of slack for the wire harness.

R09690
Battery
SSTFront Passenger
Airbag Assembly
10 m (33 ft) or more
R09687
R09687
± SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
RS±35
2001 PRIUS (RM778U)
(e) Install the SST.
Connect the connectors of the 2 SST to the front passen-
ger airbag assembly connector.
SST 09082±00700, 09082±00760
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock. Also, se-
cure some slack for the SST wire harness inside the tires.
(f) Deploy the airbag.
(1) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(±) terminal.
(2) Check that no one is within 10 m (33 ft) area around
the tire which the front passenger airbag assembly
is tied to.
(3) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
(g) Dispose of the front passenger airbag assembly.
CAUTION:

The front passenger airbag assembly is very hot
when the airbag is deployed, so leave it alone for at
least 30 minutes after deployment.

Use gloves and safety glasses when handling a front
passenger airbag assembly with the deployed airbag.

Always wash your hands with water after completing
the operation.

Do not apply water, etc. to a front passenger airbag
assembly with the deployed airbag.
(1) Remove the front passenger airbag assembly from
the tire.
(2) Place the front passenger airbag assembly in a vi-
nyl bag, tie the end tightly and dispose of it in the
same way as other general parts disposal.
3. DEPLOYMENT WHEN DISPOSING OF FRONT PAS-
SENGER AIRBAG ASSEMBLY WITH AIRBAG
DEPLOYED IN COLLISION
Dispose of the front passenger airbag assembly.

RS±36
± SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
2001 PRIUS (RM778U)
CAUTION:

The front passenger airbag assembly is very hot
when the airbag is deployed, so leave it alone for at
least 30 minutes after deployment.

Use gloves and safety glasses when handling a front
passenger airbag assembly with the deployed airbag.

Always wash your hands with water after completing
the operation.

Do not apply water, etc. to a front passenger airbag
assembly with the deployed airbag.
(1) Remove the front passenger airbag assembly from
the instrument panel (See page RS±27).
(2) Place the front passenger airbag assembly in a vi-
nyl bag, tie the end tightly and dispose of it in the
same way so as other general parts disposal.

RS0RA±01
AB0152
SST
AB0158
Battery
SST RS±42
± SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY
2001 PRIUS (RM778U)
DISPOSAL
HINT:
When scrapping vehicles equipped with an SRS or disposing
of the side airbag assembly always first deploy the airbag in ac-
cordance with the procedure described below. If any abnormal-
ity occurs with the airbag deployment, contact the SERVICE
DEPT. of TOYOTA MOTOR SALES, U.S.A., INC.
CAUTION:

Never dispose of a side airbag assembly which has
an undeployed airbag.

The airbag produces a sizeable exploding sound
when it deploys, so perform the operation out±of±
doors and where it will not create a nuisance to
nearby residents.

When deploying the airbag, always use the specified
SST (SRS Airbag Deployment Tool), perform the op-
eration in a place away from electrical noise.
SST 09082±00700

When deploying an airbag, perform the operation at
least 10 m (33 ft) away from the airbag assembly.

The side airbag assembly is very hot when the airbag
is deployed, so leave it alone for at least 30 minutes
after deployment.

Use gloves and safety glasses when handling side
airbag assembly with the deployed airbag.

Always wash your hands with water after completing
the operation.

Do not apply water, etc. to a side airbag assembly with
the deployed airbag.
1. AIRBAG DEPLOYMENT WHEN SCRAPPING VE-
HICLE
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Check functioning of the SST (See step 1±(a) on page
RS±16).
SST 09082±00700