TOYOTA PRIUS 2001 Service Repair Manual

BODY ELECTRICAL ± METER
182BE08
Flashes when the
ignition switch is
turned to START
Illuminates when
the vehicle is ready
to be driven
Service Tip

Inverter unit cover is left open.

HV ECU has detected a collision.149
ªREADYº Light
When the shift position is P, turning the ignition
switch to START causes the ªREADYº light to
flash and enables the vehicle to be driven. Then,
this indicator illuminates and the buzzer sounds
simultaneously.
If the indicator does not illuminate, the vehicle cannot be driven because one of the driving prohibition
conditions listed below applies.

Service plug disconnected.

Hybrid system abnormality.

Driving prohibition condition due to overload
on MG1, MG2 or inverter.
Master Warning Light
A master warning light that informs the driver if an abnormality occurs in either the EMPS, HV batteries,
or the THS has been adopted.
If an abnormality occurs in the system, the master warning light illuminates and the multi-information dis-
play shows the warning items. For details, see page 178.
Output Control Warning Light
An output control warning light has been adopted to show the drop of power function due to the output drop
of HV batteries.
This warning light comes on when the temperature of HV batteries is higher or lower than that of specified
range, or when SOC (State of Charge) is lower than the specified value with the shift position in R range.
When this warning light comes on, avoid sudden acceleration and drive carefully.

BODY ELECTRICAL ± WIPER
Conventional Type
182BE09 182BE10
Wiping area enlarged through
the telescopic movement
Telescopic Type
182BE11
Passenger Wiper ArmIdle Lever
Driver Wiper Arm
Pivot
Wiper LinkMain Lever PivotWiper LinkPivot
Wiper Motor
Rotation Diameter 150
WIPER
TELESCOPIC WIPER
1. General

The telescopic wiper has been adopted.

The telescopic wiper consists of a wiper arm for the front passenger side that wipes telescopically from
the stopped position to the upper return position in order to enlarge the wiping area.
2. Construction
The telescopic wiper mainly consists of a driver wiper arm, passenger wiper arm, main lever, idle lever, wiper
link and wiper motor.

BODY ELECTRICAL ± WIPER
182BE12
Idle Lever
Pivot Wiper Arm
Direction of Rotation
of Wiper MotorPivot
Wiper LinkMain Lever P
2P1
182BE13
Wiper Arm
P
2P1
Idle Arm P3Direction of Rotation
of Wiper Motor
182BE14
Wiper
Arm
P
2
P1Direction of Rotation
of Wiper Motor151
3. Operation

With the rotation of the wiper motor, the wiper link for driving wiper will operate and connection point
P
1 with the main lever will move toward the arrow mark by the influence of the wiper link with a pivot
as a supporting point. With this, the connection point P
2 between the wiper arm and the idle lever becomes
the supporting point of the pry and starts wiping by holding the arm upward.

In addition, when the wiper motor rotates, P
1 and P2 will move toward the arrow mark.
Then, the wiper arm with P
3 as a supporting point will rise by the influence of the idle arm as if expanding
upward to the left. With this, it enables to wipe wider range.

When the wiper motor rotates more, P
1 and P2 will move toward the arrow mark. The wiper arm with P2
as a supporting point will move toward contracting direction and wipe further to the upper reversal position.

BODY ELECTRICAL ± AIR CONDITIONING 152
AIR CONDITIONING
DESCRIPTION
The air conditioning system in the Prius has the following features:
Both heating and demisting performances are realized by adopting performances are realized by adopting
the 2-way flow heater type air conditioning unit.
A multi-tank, super-slim structure evaporator has been adopted.
An automatic air conditioning system which provides enhanced air conditioning comfort according to the
occupant's senses has been adopted.
A semi-center location air conditioning unit, in which the evaporator and heater core are placed in the ve-
hicle's longitudinal direction, has been adopted.
A compact, high-performance scroll compressor with oil separator has been adopted.
The heat exchange efficiency has been improved through the adoption of the sub-cool condenser.
This condenser is integrated with the radiator to minimize the space they occupy in the engine compart-
ment.
A compact, lightweight, and highly efficient straight flow (full-path flow) aluminium heater core has been
adopted.
This heater core is integrated with a PTC (Positive Temperature Coefficient) heater, which excels in heat-
ing performance.
PTC heaters have been provided in the air duct at the footwell outlet in front of the air conditioning unit.
However, air conditioning without the PTC heaters is offered as an option on the U.S.A. models.
An electrical water pump with a bypass valve that provides a stable heater performance even if the engine
is stopped due to a function of the THS (TOYOTA Hybrid System) has been adopted.
A clean air filter that excels in removing pollen and dust is standard equipment.

BODY ELECTRICAL ± AIR CONDITIONING
Ventilation and
Heater Air Conditioning
153

Performance 
ItemPerformance
Heat Output W5300
HeaterAir Flow Volume m3/h330
Power Consumption W170
Heater Core Inte-
grated PTC HeaterHeat Output W330 (165 x 2)
PIC Heater*1Heat Output W165 x 2
Heat Output W4200*2
Air ConditioningAir Flow Volume m3/h450g
Power Consumption W200
*1: U.S.A. Cold Area Specification Model and Canada Model
*
2: When the compressor is at 1,800 rpm

Specifications 
ItemSpecifications
TypeStraight Flow
(Full-path Flow)
Heater CoreSize
W x H x L mm (in.)216.9 x 140 x 27
(8.5 x 5.5 x 1.1)
Fin Pitch mm (in.)1.8 (0.07)
Motor TypeS70F-13T
BlowerFan SizeExternal Air132 x 41
(5.2 x 1.6)
Fan Size
Dia. x H mm (in.)Internal Air150 x 36
(5.9 x 1.4)
TypeMulti-Flow Type
(Sub-Cool Type)
CondenserSize
W x H x L mm (in.)600 x 349.8 x 37.5*
(23.6 x 13.8 x 1.5)
Fin Pitch mm (in.)2.8 (0.11)
TypeDrawn Cup
(Multi-tank, Super Slim Structure)
EvaporatorSize
W x H x L mm (in.)253.2 x 215 x 58
(10.0 x 8.5 x 2.3)
Fin Pitch mm (in.)3.5 (0.14)
CompressorTypeSCS06
*: With the radiator

BODY ELECTRICAL ± AIR CONDITIONING
182BE15
External Air
Internal AirFresh, dry external air
to the upper area
Warm internal air to
the footwell area
181BE38
Airflow During 2-way Flow Control
Internal
External
Door
Internal
AirExternal
AirInternal
AirDEF
EvaporatorFA C E
Mode Door
FOOT and Rr FOOT Heater
Core Air Mix Door
External Air
Internal Air 154
CONSTRUCTION AND OPERATION
1. Air Conditioning Unit
Air Conditioning Assembly
1) General
A semi-center location air conditioning unit, in which the multi tank type evaporator and straight flow
heater core are placed in the vehicle's longitudinal direction, has been adopted.
Both heating and demisting performances are realized by adopting the 2-way flow heater type air
conditioning unit.
This unit, which introduces external air and internal air simultaneously, discharges warm internal air
to the footwell area, and the fresh, dry external air to the upper area. Thus, it realizes both excellent
heating performance and demisting performance.
2) Construction
A partition plate divides the inside of the air conditioning unit into two parts, the external air passage,
and the internal air passage. Thus, by controlling the external air door and the internal air door separately,
the external air and internal air are introduced into the cabin in the following three modes: fresh-air mode,
recirculation mode, and fresh-air / recirculation (2-way flow) mode.

BODY ELECTRICAL ± AIR CONDITIONING
152BE22152BE21New (Straight Flow)
Previous (U-turn Flow)
165BE18
PTC Heaters
Insulation Film
PTC Element
Electrode155
3) 2-Way Flow (Fresh-air / Recirculation) Mode
When all the conditions listed below are met, the external air door, internal air door, which are controlled
by the air conditioning ECU, are switched to the 2-way flow mode.
External air mode in the selected state
Blower switch in the ON state (except OFF)
Tentative air mix damper opening angle is above the specified value. (MAX HOT)
Mode select switch in either FOOT or FOOT / DEF state
Heater Core and PTC Heater
1) General
A compact, lightweight, and highly efficient straight flow (full-path flow) aluminum heater core has
been adopted.
The 2 PTC (Positive Temperature Coefficient) heaters have been built into the heater core.

BODY ELECTRICAL ± AIR CONDITIONING
182BE17
PTC Heaters
182BE18
ALT AM1Ignition
Switch
HTR
MAIN
PS
HTR1PTC
HTR1PTC
HTR2
Battery
Heater Core
Integrated
PTC HeaterPTC Heaters
IG
HTR0
Air
Conditioning
ECU
HTR2
GNDMPX
IDH
Switch Signals from
Heater Control Panel
ECM
Body
ECU
Converter
Ambient
Temperature Sensor
Engine Coolant
Temperature Sensor
156
PTC heaters have been provided in the air
duct at the footwell outlet in front of the air
conditioning unit. However, air condition-
ing without the PTC heaters is offered as an
option on the U.S.A. models.
This PTC heater, which is a honeycomb-
shaped PTC thermistor, directly warms the
air that flows in the duct.

Wiring Diagram 

BODY ELECTRICAL ± AIR CONDITIONING157
2) Operation
a. Heater Core Integrated PTC Heater Model
The heater turns ON when all the conditions listed below have been met.
i) Outlet is in the DEF mode:
Coolant temperature is below the specified value.
Ambient temperature is below the specified value.
Converter's PTC heater prohibition signal is OFF.
ii) Outlet is in the FOOT or FOOT / DEF mode:
Coolant temperature is below the specified value.
Tentative air mix damper opening angle is above the specified value. (MAX HOT)
Converter's PTC heater prohibition signal is OFF.
b. Heater Core Integrated PTC Heater and PTC Heater Model
In the case of the heater core integrated PTC heater and PTC heater model, the conditions under which
the heater core integrated PTC heater operates are the same as those for the heater core integrated PTC
heater model described above. Furthermore, in the heater core integrated PTC heater and PTC heater
model, the PTC heater turns ON when all the conditions listed below have been met.
Outlet is in the FOOT or FOOT / DEF mode.
Blower switch in the ON state.
Coolant temperature is below the specified value.
Tentative air mix damper opening angle is above the specified value. (MAX HOT)
Converter's PTC heater prohibition signal is OFF.

BODY ELECTRICAL ± AIR CONDITIONING
163BE17
Inner FinAntibacterial Agent
Nylon Layer
Chromate Layer
Aluminum
Matrix
182BE48
ModulatorMulti-Flow Condenser
Condensing Portion
Gaseous Refrigerant
Liquid Refrigerant
Super-Cooling Portion 158
Evaporator
By placing the tanks at the top and the bottom of the evaporator unit and by adopting an inner fin construc-
tion, the heat exchanging efficiency has been improved and the evaporator unit's temperature distribution
has been made more uniform. As a result, it has become possible to realize a thinner evaporator construction.
Furthermore, the evaporator body has been coated with a type of resin that contains an antibacterial agent
in order to minimize the source of foul odor and the propagation of bacteria.
2. Condenser
The Prius has adopted sub-cool condenser in which a multi-flow condenser (consisting of two cooling por-
tions: a condensing portion and a super-cooling portion) and a gas-liquid separator (modulator) have been
integrated. This condenser has adopted the sub-cool cycle for its cooling cycle system to improve the heat
exchanging efficiency.
This condenser is integrated with the radiator to minimize the space they occupy in the engine compartment.
For details, see page 54 in the Engine Cooling System Section.
Sub-Cool Cycle
In the sub-cool cycle of the sub-cool condenser that has been adopted, after the refrigerant passes through
the condensing portion of the condenser, both the liquid refrigerant and the gaseous refrigerant that could
not be liquefied are cooled again in the super-cooling portion. Thus, the refrigerant is sent to the evaporator
in an almost completely liquefied state.