engine TOYOTA PRIUS 2003 1.G Owners Manual

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Foreword
Welcome to the growing group of valueconscious people who drive Toyotas. We are proud of the advanced engineering and
quality construction of each vehicle we build.
This Owner ’s Manual explains the operation of your new Toyota. Please read it thoroughly and have all the occupants
follow the instructions carefully. Doing so will help you enjoy many years of safe and troublefree motoring. For
important information about this manual and your Toyota, read the following pages carefully.
When it comes to service, remember that your Toyota dealer knows your vehicle best and is interested in your complete
satisfaction. He will provide quality maintenance and any other assistance you may require.
If there is not a Toyota dealer near you, or you need emergency assistance for any reason, please call the following number:
U.S. OWNERS:Toyota Customer Assistance Center Tollfree:18003314331
CANADIAN OWNERS:Toyota Canada Customer Interaction Center Tollfree:1888TOYOTA8 (18888696828)
Please leave this Owner ’s Manual in this vehicle at the time of resale. The next owner will need this information also.
All information and specifications in this manual are current at the time of printing. However, because of Toyota’s policy of
continual product improvement, we reserve the right to make changes at any time without notice.
Please note that this manual applies to all models and explains all equipment, including options. Therefore, you may
find some explanations for equipment not installed on your vehicle.
©2002 TOYOTA MOTOR CORPORATION
All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written permission of Toyo ta
Motor Corporation.

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Hybrid vehicle battery
Hybrid vehicle battery has a limited service life. Call
your Toyota dealer for information concerning recycling
or disposal of hybrid vehicle battery and your vehicle.
CAUTION
Precautions for useof hybrid vehicle
The vehicle has both high voltage DC and AC systems as
well as a 12volt system. DC and AC high voltage are both
very dangerous and can cause death or serious injury, se-
vere burns and electric shock.
In order to avoid personal injuries, do not touch
the high voltage cables (orange colored) and their
connectors.
Follow the caution labels attached to the high volt-
age parts.
Do not remove or replace the high voltage parts
such as the inverter unit (located in the engine
compartment), hybrid vehicle battery (located be-
tween rear seat and trunk), etc.
Do not touch the service plug located in the left
side trim of the trunk without hybrid system tech-
nical training. (See “Precautions for use” on page
12 in Section 12.) This component is provided to
disable the high voltage system in case of servic-
ing at a Toyota dealer.

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4.Indicator symbols on the instrument panel and Multiinformation display
or
orBrake system warning light∗1
Discharge warning light∗1
Seat belt reminder light∗1
Front passenger ’s seat belt reminder light∗1
Malfunction indicator lamp∗1
Low coolant temperature indicator light
(in blue)∗1
High coolant temperature warning light (in red)∗1
Low fuel level indicator light∗1
Low engine oil pressure warning light∗1
Open door warning light∗1
Master warning light∗1
Antilock brake system warning light∗1
Headlight high beam indicator light
Headlight indicator light Turn signal indicator lights SRS warning light
∗1

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Toyota hybrid system combines the
gasoline engine and the electric motor
power to improve the fuel economy
largely and minimize the emissions as
well as to provide higher power perfor-
mance than the ordinary gasolinepow-
ered vehicles.
Depending on the driving condition, the
vehicle runs on the best combination of;
Gasoline engine power
Electric motor power generated by
the gasoline engine
Electric motor power of the hybrid
vehicle battery
Furthermore, the energy is effectively used
in the following ways:
When stopping the vehicle, the gaso-
line engine is automatically stopped.
When decreasing the speed by apply-
ing the brakes, electricity converted
from the turning force of the wheels is
stored in the hybrid vehicle battery.
(This is called regenerative brake.) Since the battery is charged by the
gasoline engine as needed, it does not
require charging from the outside like
an electric vehicle.
In this way, greatly improved fuel economy
and reduced emissions are attained.
If you do not use the vehicle for a long
time (2 weeks or more),
the hybrid ve-
hicle battery and auxiliary battery will dis-
charge and their condition is liable to de-
cline. Therefore, in order to make up for
discharging, charge them once in every 2
weeks for about 30 minutes by starting
the hybrid system with all electrical com-
ponents turned off. Basic operations are described below. Be-
sides, Toyota hybrid system performs vari-
ous controls depending on the operating
condition, such as at the time of hybrid
system starting, at the time of charging
should be required, at the time of the air
conditioning is in use, etc.
6.Toyota hybrid system
7.Toyota hybrid system
operating condition

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12p016a
Electric power
in use
When starting or backing up, etc., the
gasoline engine efficiency worsens, so
the vehicle runs on electric power from
hybrid vehicle battery.
12p017a
Gasoline power
in use
During normal driving, the vehicle runs
mainly on gasoline power. However, the
electric motor, using electric power gener-
ated by the gasoline engine, makes up for
any deficiency of gasoline power.
The vehicle controls the optimum ratio of
the gasoline and electric power to help
save energy more effectively.
12p018a
Electric and gasoline
power in use
When driving at full throttle, electric
power is further applied from the hybrid
vehicle battery. Vehicle performance impro-
ves.

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12p019a
Storing electric power
When decreasing speed or applying the
brakes, the turning force of the wheels
makes the electric motor operate as a
generator and additional electricity is
stored in the hybrid vehicle battery (regen-
erative brake).
12p020a
Not in use
When stopping, the gasoline engine auto-
matically shuts off.
12p030
Charging hybrid vehicle battery
When the hybrid vehicle battery power is
insufficient, the gasoline engine charges
the hybrid vehicle battery. The system al-
ways supplies electricity at a constant lev-
el.

11
Turn the ignition key from “ON” to
“START” with the running mode selector
lever in “P” position only. When the
“READY” light flashes and stays on and
a beep sounds after a few seconds, the
hybrid system starts. (If the ambient tem-
perature is low such as during winter con-
ditions, it may take time until the
“READY” light is on.) Being different from
ordinary vehicles, you cannot start your
vehicle with the running mode selector le-
ver in “N” position. (For details, see “How
to start the hybrid system—” on page 164
in Section 4.)Drive your vehicle with a smooth accel-
eration and deceleration.
When driving, energy is effectively re-
covered through the regenerative brake
as the vehicle decelerates. However,
for more efficient use, do not acceler-
ate or decelerate your vehicle more
than necessary.
By avoiding abrupt acceleration and de-
celeration, the remaining capacity of
the hybrid vehicle battery can be pre-
served and it makes it possible to run
the vehicle utilizing the gasoline engine
and the electric power from the hybrid
vehicle battery.
The remaining capacity of the hybrid
vehicle battery can be confirmed on
the energy monitor screen of the multi
information display. See “Information”
on 115 page in Section 26 for details.
As the way in which you drive may
decrease the remaining capacity of the
hybrid vehicle battery and reduce fuel
economy, drive your vehicle without
abrupt acceleration or deceleration.Use the “A/C” mode (with the “A/C”
button only on) when you use the air
conditioning.
As the gasoline engine starts and
stops automatically in this mode, eco-
nomical driving with less emissions is
possible.
In the “MAX” mode (with the “A/C” but-
ton and “MAX” button on), the gasoline
engine is frequently used. Use this
mode only when you need to operate
the air conditioning fully such as when
you should dehumidify or when you are
under a burning sun.
When parking, be sure to put the run-
ning mode selector lever in “P” posi-
tion. While driving, use “D” position.
With the selector lever in “N” position,
the gasoline engine operates but elec-
tricity cannot be generated. The
constant electrical power remaining in
the hybrid vehicle battery becomes in-
sufficient and the battery will be dis-
charged.
8.Starting your vehicle 9.For efficient use of your
vehicle

12
The hybrid system automatically con-
trols the level of electrical power re-
maining in the hybrid vehicle battery.
With the selector lever in a position
other than “N”, electricity is generated
and charging occurs when the level of
electrical power in the hybrid vehicle
battery decreases. It is unnecessary to
charge the hybrid vehicle battery from
outside.
INFORMATION:
The gasoline engine starts and stops
automatically. (It stops during a low
load driving, deceleration or when the
vehicle stopped.)
If the “READY” light remains on, you
can start your vehicle using the electric
motor even with the gasoline engine
stopped.
The gasoline engine may not stop auto-
matically in the following conditions:
 During under gasoline engine warm
up
 During hybrid vehicle battery charg-
ing
 When the air conditioning is used in
the “MAX” mode, the gasoline engine
is frequently used. If the output control warning light ()
comes on in the instrument cluster, the
hybrid vehicle battery temperature is
low or high, or the hybrid vehicle bat-
tery capacity is decreased with the se-
lector lever at “R” during driving. As it
does not indicate the failure of the sys-
tem, you can continue driving but avoid
hard acceleration because the power is
insufficient (which is caused by the bat-
tery power deterioration).
The vehicle runs in combination with
the gasoline and electric power. Pay
special attention to the following items.
Be careful of a high voltage and high
temperature.
Your vehicle is equipped with the orange
colored cables connected to the hybrid
vehicle battery which contain a high volt-
age (about 300 V) and to other high volt-
age parts.
CAUTION
Do not touch or come in contact with
orange cables or battery terminals.
Electric shock may cause serious in-
jury or death. Read all caution labels.
A electric motor, coolant radiator and
some other parts reach high temperature
when you are driving. Caution labels are
applied to these parts. Carefully observe
the instructions on these caution labels.
10.Precautions for use

13
CAUTION
Never remove or disassemble the
high voltage parts, high voltage
cables (orange color) and their con-
nectors. It may cause death or seri-
ous injury.
12p007d
Inverter unitHybrid vehicle battery
Service
plug
High volt-
age cables
Do not touch the service plug.
The service plug is installed in the left
side trim of the trunk. It is provided to
shut out high voltage current of the hybrid
vehicle battery when the vehicle is in
need of repairs at a Toyota dealer.
CAUTION
The shaded parts in the illustration
are subjected to a high voltage.
Inappropriate handling may cause
an electric shock resulting in seri-
ous injury or death. Never touch
any item in shaded area.
Keep your hybrid vehicle’s driving char-
acteristics in mind.
As the vehicle runs with both the gaso-
line engine and electric motor, you may
hear a motor sound coming from the
engine compartment.
When the ignition switch is turned to
on or off, you may hear a sound com-
ing from the hybrid vehicle battery in
the trunk. However, this does not indi-
cate any trouble.
If the “READY” light is on, you can
start even with the gasoline engine
stopped.
When the hybrid vehicle battery tem-
perature is low or high, or the hybrid
vehicle battery capacity is decreased
with the selector lever at “R” during
driving, the output control warning light
comes on and the output might be lim-
ited for longer battery charge life.
If the output control warning light is on,
drive your vehicle without hard accel-
eration. The output power will be limit-
ed particularly when backing up.

14
When you put the running mode selec-
tor lever in “B” position and release
your foot from the accelerator pedal,
engine braking will be applied. Howev-
er, during the high speed driving you
may feel that deceleration by engine
braking is less than that of ordinary
vehicle.
Drive your vehicle without hard accel-
eration if the output control warning
light
() is on.
The hybrid vehicle battery temperature is
low or high, or the hybrid vehicle battery
capacity is decreased with the selector
lever at “R” during driving. If this occurs,
the output control warning light comes on.
If the output control warning light is on,
the hybrid system output is limited. Drive
your vehicle without hard acceleration.
Vehicle performance might be reduced sig-
nificantly especially when backing up.
Be sure to put the running mode selec-
tor lever in “P” position when parking.
With the selector lever in “N” position, the
hybrid vehicle battery assembly is not
charged, even if the gasoline engine is
operating. You cannot run your vehicle if
the selector lever is left in “N” position for
a long time because the hybrid vehicle
battery assembly will be discharged. When you leave your vehicle, apply the
parking brake with the running mode
selector lever in “P” position and be
sure to remove the key and lock all the
doors.
When you leave the the ignition key in the
“ACC” or “ON” position if the hybrid sys-
tem is not operating, the hybrid system
may not start because the auxiliary bat-
tery will be discharged.
CAUTION
When you leave your vehicle, be
sure to shut off the hybrid system.
Be sure to put the running mode
selector lever in “P” position be-
cause the vehicle can start with the
“READY” light on and the engine
stopped (no engine sound and
vibration). When the “READY” light
is on, if you leave your vehicle with
the running mode selector lever in
a position other than “P” and “N”,
the vehicle will creep and start
abruptly with the accelerator pedal
being depressed by mistake. It may
cause death or serious injury.
12p008a
If the multiinformation display shows
a message, the master warning light
() comes on in the instrument clus-
ter. Read the message and follow the
instruction.
When you leave your vehicle, or stop
or park for a while, put the selector
lever in “P”.
Charging is necessary. With the selec-
tor lever in “N” position, charging will
not be applied. The electric generator
operates in “P”, “D” or “B” position. If
you continue driving, put the selector
lever in “D” or “B” position and depress
the accelerator pedal. Do not leave it
in “N” position. When driving in traffic
jam, run in “D” position.