TOYOTA PRIUS 2004 2.G Owners Manual

311
Fuel type:Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or
higher
Fuel tank capacity, L (gal., lmp. gal.): 45 (11.9, 9.9)
Hybrid vehicle battery
Type: Nickel −Metal hydride battery
Voltage: 7.2 V
Capacity: 6.5 Ah (3HR)
Quantity: 28
Overall voltage: 201.6 V
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.): Intake 0.17—0.23 (0.007—0.009)
Exhaust 0.27—0.33 (0.011—0.013)
Spark plug type: DENSO SK16R11
NGK IFR5A11
Spark plug gap, mm (in.): 1.1 (0.043)
Fuel

312
ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., lmp.
qt.):With filter 3.7 (3.9, 3.3)
Without filter 3.4 (3.6, 3.0)
“Toyota Genuine Motor Oil” is used in your
Toyota vehicle. Use Toyota approved “Toyota
Genuine Motor Oil” or equivalent to satisfy the
following grade and viscosity.
Oil grade: API grade SL “Energy −Conserving” or
ILSAC multigrade engine oil. Recommended oil viscosity:
SAE 5W
−30
oil008
Outside temperature
Please contact your Toyota dealer for further
details. COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
For gasoline engine 8.6 (9.0, 7.5)
For electric motor
and inverter and
converter 2.7 (2.9, 2.4)
Coolant type: “Toyota Super Long Life Coolant” is
used in your Toyota vehicle at factory
fill. In order to avoid technical prob-
lems, only use “Toyota Super Long Life
Coolant” or similar high quality ethyl-
ene glycol based non −silicate, non −
amine, non− nitrite, and non− borate
coolant with long −life hybrid organic
acid technology. (Coolant with long −life
hybrid organic acid technology is a
combination of low phosphates and or-
ganic acids.)
Do not use plain water alone.
Please contact your Toyota dealer for
further details.

313
AUXILIARY BATTERY
Open voltage at 20C (68 F):
12.6 − 12.8 V Fully charged
12.2 − 12.4 V Half charged
11 . 5 − 11.9 V Discharged
[Voltage that is checked 20 minutes after
the key is removed with all the lights
turned off]
Charging rates: 3.5 A max.
HYBRID TRANSAXLE
Fluid capacity (drain and refill),
L (qt., Imp. qt.): 3.6 (3.8, 3.2)
Fluid type: “Toyota Genuine ATF WS” or
equivalent BRAKES
Minimum pedal clearance when depressed
with the force of 196 N (20 kgf, 44 lbf)
with the traction motor running, mm (in.):
101.0 (3.98)
Pedal free play, mm (in.): 1 − 4 (0.04 − 0.16)
Parking brake adjustment when depressed
with the force of 294 N (30 kgf, 66 lbf): 6 − 9 clicks
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Tires
Tire size and inflation pressure:
Tire size kPa (kgf/cm
2 or ba r, ps i )
Standard Front P185/65R15 86S
240 (2. 4, 35)
Rear
P185/65R15 86S 230 (2. 3, 33)
Spare T125/70D16 96M
420 (4. 2, 60)
Wheel size: Standard 15 x 6JJ
S par e 16 x 4T
Wheel nut torque, N·m (kgf·m,
ft·lbf): 103 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires
or replacing wheels), see
“Checking tire inflation pres-
sure” through “Aluminum
wheel precautions”, page
289 through 296.

314
90p007b
Instrument panel
1. PWR 30 A: Power windows
2. DEF 40 A: Rear window defogger
3. M/HTR 15 A: Outside rear view mirror
heater
4. WIP 30 A: Windshield wiper
5. RR WIP 15 A: Rear wiper
6. WSH 20 A: Washer
7. ECUIG 7.5 A: Smart entry and start
system, power wi ndows, multi−informa-
tion display, electric power steering,
theft deterrent system
90p005b
Engine compartment
8. GAUGE 10 A: Gauge and meter, back −
up lights, emergency flasher, power
windows
9. OBD 7.5 A: On−board diagnosis sys-
tem
10. STOP 7.5 A: Stop lights
11. DOOR 25 A: Power door lock system
12. ACCB 25 A: “POWER OUTLET”,
“ACC” fuses
13. ECUB 15 A: Multi−information display,
power windows, air conditioning system
14. AM1 7.5 A: Hybrid system
90p008b
Luggage compartment
15. TAIL 10 A: Tail lights, license plates
light, parking lights
16. PANEL 7.5 A: Multi−information dis-
play, clock, audio system, instrument
panel lights
17. A/C (HTR) 10 A: Air conditioning sys-
tem
18. FR DOOR 20 A: Power windows
19. PWR OUTLET 15 A: Power outlet
20. ACC 7.5 A: Audio system, multi −infor-
mation display, clock
21. PWR OUTLET FR 15 A: Power outlet
Fuses

315
22. IGN 7.5 A: Hybrid system, hybrid ve-
hicle immobilizer system, SRS air bags
23. SPARE 30 A: Spare
24. SPARE 15 A: Spare
25. DRL 7.5 A: Daytime running light sys-
tem
26. HLP LO RH 15 A (Vehicles with dis- charged headlight) or 10 A (Vehicles
with halogen headlight): Right−hand
headlight (low beam)
27. HLP LO LH 15 A (Vehicles with dis- charged headlight) or 10 A (Vehicles
with halogen headlight): Left−hand
headlight (low beam)
28. HLP HI RH 10 A: Right−hand head-
light (high beam)
29. HLP HI LH 10 A: Left−hand headlight
(high beam)
30. EFI 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
31. AM2 15 A: “IGN” fuse, ignition system
32. HORN 10 A: Horn
33. HEV 20 A: Hybrid system
34. P CON MAIN 7.5 A: Parking control
system, hybrid vehicle immobilizer sys-
tem 35. P CON MTR 30 A:
Parking control
system or ABS1 25 A: Anti−lock
brake system
36. ETCS 10 A: Electronic throttle control
system
37. BATT FAN 10 A: Battery cooling fan
38. HAZ 10 A: Turn signal lights, emergen-
cy flasher
39. DOME 15 A: Audio system, interior
lights, smart entry and start system,
gauge and meter, turn signal lights,
luggage room light, clock
40. ABS MAIN3 15 A: Anti−lock brake sys-
tem
41. ABS MAIN2 10 A: Anti−lock brake sys-
tem
42. ABS MAIN1 10 A: Anti−lock brake sys-
tem
43. FR FOG 15 A: Fog lights
44. CHS W/P 10 A: CHS W/P
45. AMP 30 A: Audio system
46. PTC HTR2 30 A: PTC heater
47. PTC HTR1 30 A: PTC heater
48. CDS FAN 30 A: Electric cooling fan
49. DC/DSS 5 A: Inverter and converter
50. MAIN 120 A: Hybrid system

316

317
REPORTING SAFETY DEFECTS FOR U.S.
OWNERS
REPORTING SAFETY DEFECTS FOR U.S. OWNERS
Reporting safety defects for U.S. owners318
. . . . . . . . . . . . . . . . . . . . . .
SECTION 10

318
If you believe that your vehicle has
a defect whi ch coul d cause a cr ash
or could cause injury or death, you
should immediately inform the Na-
tional Highway Traffic Safety Ad-
ministration (NHTSA) in addition to
notifying Toyota Motor Sales,
U.S.A., Inc. (Toll−free:
1 −800 −331 −4331).
If NHTSA receives similar com-
plaints, it may open an investiga-
tion, and if it finds that a safety de-
fect exists in a group of vehicles, it
may order a recall and remedy
campaign. However, NHTSA cannot
become involved in individual prob-
lems between you, your dealer, or
Toyota Motor Sales, U.S.A., Inc. To contact NHTSA, you may either
call the Auto Safety Hotline toll
−free
at 1 −800 −424 −9393 (or 366 −0123
in Washington, D.C. area) or write
to: NHTSA, U.S. Department of
Transportation, Washington, D.C.
20590. You can also obtain other
information about motor vehicle
safety from the Hotline.
Reporting safety defects for
U.S. owners

319
Important information about this manual
Safety and vehicle damagewarnings
Throughout this manual, you will see safe-
ty and vehicle damage warnings. You
must follow these warnings carefully to
avoid possible injury or damage.
The types of warnings, what they look
like, and how they are used in this manu-
al are explained as follows:
CAUTION
This is a warning against anything
which may cause injury to people
if the warning is ignored. You are
informed about what you must or
must not do in order to reduce the
risk of injury to yourself and oth-
ers.
NOTICE
This is a warning against anything
which may cause damage to the
vehicle or its equipment if the
warning is ignored. You are in-
formed about what you must or
must not do in order to avoid or
reduce the risk of damage to your
vehicle and its equipment.
Safety symbol
When you see the
safety symbol shown
above, it means: “Do
not...”; “Do not do
this”; or “Do not let
this happen”.

320
Important information about your Toyota