TOYOTA PRIUS 2004 2.G Scheduled Maintenance Guide

Page 21 of 39

1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil.2Initial replacement at 100,000 miles/120 months. Replace every 50,000 miles/60 months thereafter. See page 21
for additional information.
Maintenance Log: 2004 Prius
Scheduled Maintenance Logs17
105,000 Miles or 126 Months
Replace engine oil and oil filter1
Rotate tires
Visually inspect brake linings/drums and brake pads/discs
Inspect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Drive belts
__ Drive shaft boots
__ Engine and inverter coolant
Note: Driving in heavy traffic, on dirt roads or in urban, dusty or desert areas may shorten
the life of the cabin air filter. Replacement may be needed if you notice reduced air flow
from the air conditioner and heater or if the windows fog easily when you use the "Fresh"
mode. Consult your dealer if any of these conditions occur.
Additional Maintenance Items for Special Operating Conditions
Driving in desert or on dirt roads:
Inspect engine air filter
Tighten nuts and bolts on chassis
Driving while towing:
Tighten nuts and bolts on chassis
Dealer Service Verification:
Date:
Mileage:
__ Exhaust pipes and mountings
__ Radiator, condenser and intercooler
__ Steering gear box
__ Steering linkage and boots

Page 22 of 39

Maintenance Log: 2004 Prius
Scheduled Maintenance Logs18
110,000 Miles or 132 Months
Replace engine oil and oil filter1
Rotate tires
Visually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions
Driving in desert or on dirt roads:
Inspect ball joints and dust covers
Inspect drive shaft boots
Inspect engine air filter
Inspect steering linkage and boots
Tighten nuts and bolts on chassis
Driving while towing:
Tighten nuts and bolts on chassis
Dealer Service Verification:
Date: Mileage:
115,000 Miles or 138 Months
Replace engine oil and oil filter1
Rotate tires
Visually inspect brake linings/drums and
brake pads/discs
Additional Maintenance Items for Special
Operating Conditions
Driving in desert or on dirt roads:
Inspect ball joints and dust covers
Inspect drive shaft boots
Inspect engine air filter
Inspect steering linkage and boots
Tighten nuts and bolts on chassis
Driving while towing:
Tighten nuts and bolts on chassis
Dealer Service Verification:
Date: Mileage:

Page 23 of 39

1 Reset the oil replacement reminder (“MAINT REQD”) light after replacing engine oil.2 Required under the terms of the Emission Control Warranty. Does not apply to PZEV Prius in California, New York,
Massachusetts, Maine and Vermont. For this model, replacement interval is 150,000 miles.
3 Inspect thickness measurement and disc runout.
Maintenance Log: 2004 Prius
Scheduled Maintenance Logs19
120,000 Miles or 144 Months
Replace engine oil and oil filter1
Rotate tires
Replace cabin air filter
Replace engine air filter
Replace spark plugs2
Inspect the following:__ Ball joints and dust covers
__ Brake lines and hoses
__ Brake linings/drums and brake pads/discs
3
__ Differential oil
__ Drive belts
__ Drive shaft boots
__ Engine and inverter coolant
__ Engine valve clearance
Additional Maintenance Items for Special Operating Conditions
Driving in desert or on dirt roads:
Tighten nuts and bolts on chassis
Driving while towing:
Replace differential oil
Replace transmission fluid
Tighten nuts and bolts on chassis
Dealer Service Verification:
Date:
Mileage:
__ Exhaust pipes and mountings
__ Fuel lines and connections, fuel tank band
and fuel tank vapor vent system hoses
__ Fuel tank cap gasket
__ Radiator, condenser and intercooler
__ Steering gear box
__ Steering linkage and boots
__ Transmission fluid

Page 24 of 39

Explanation of Maintenance Items
Scheduled Maintenance Logs20
The following descriptions are provided to give you a better understanding of
the maintenance items that should be performed on your vehicle. The scheduled
maintenance log indicates at which mileage/time intervals each item should be
performed. Please note that many maintenance items should be performed only
by a qualified technician.
For further information on maintenance items you can perform yourself,
see the “Vehicle Maintenance and Care” and “DoItYourself Maintenance”
sections of your
Owner’s Manual.
Automatic Transmission Fluid
Inspect or replace at specified intervals. When performing inspections, check each
component for signs of leakage. If you discover any leakage, have it repaired by a
qualified technician immediately.
Ball Joints and Dust Covers
Check the suspension and steering linkage ball joints for looseness and damage.
Check all dust covers for deterioration and damage. Replace any deteriorated or
damaged parts. A qualified technician should perform these operations.
Brake Lines and Hoses
Visually inspect for proper installation. Check for chafing, cracks, deterioration
and signs of leakage. Replace any deteriorated or damaged parts. A qualified
technician should perform these operations.
Brake Linings/Drums and Brake Pads/Discs
Check the brake linings (shoes) and drums for scoring, burning, fluid leakage,
broken parts and excessive wear. Check the pads for excessive wear and the
discs for runout, excessive wear and fluid leakage. Replace any deteriorated
or damaged parts. A qualified technician should perform these operations.
Cabin Air Filter
Replace at specified intervals. Driving in heavy traffic, on dirt roads or in urban,
desert or dusty areas may shorten filter’s life. More frequent replacement may
be necessary.
Differential Oil
Replace at specified intervals. When performing inspections, check each
component for signs of leakage. If you discover any leakage, have it repaired
by a qualified technician immediately.

Page 25 of 39

Explanation of Maintenance Items
Scheduled Maintenance Logs21
Drive Belts
Inspect for cracks, excessive wear and oiliness. Check the belt tension and
adjust if necessary. Replace the belts if they are damaged.
Drive Shaft Boots
Check the drive shaft boots and clamps for cracks, deterioration and damage.
Replace any deteriorated or damaged parts and, if necessary, repack the grease.
A qualified technician should perform these operations.
Engine Air Filter
Replace at specified intervals. When performing inspections, check for damage,
excessive wear and oiliness, and replace if necessary.
Engine and Inverter Coolant
Drain and flush the cooling system and refill with an ethyleneglycol type
coolant. Inspect hoses and connections for corrosion and leaks. Tighten connec
tions and replace parts as necessary. A qualified technician should perform these
operations.
Note:Your Toyota is equipped with Genuine Toyota Super LongLife Coolant. The
replacement intervals for engine coolant recommended in this booklet are based
on replacement with Genuine Toyota Super LongLife Coolant or similar high
quality nonsilicate, nonamine, nonborate ethyleneglycol coolant with
longlife hybrid organic acid technology (i.e., a combination of low phosphates
and organic acids). If another type of ethyleneglycol coolant is used, replace
ment intervals may be different.
Engine Oil and Oil Filter
Replace the oil filter and drain and refill the engine oil at specified intervals.
For recommended oil grade and viscosity, refer to the
Owner’s Manual.
Engine Valve Clearance
Inspect for excessive lifter noise and engine vibration and adjust if necessary.
A qualified technician should perform this operation.
Exhaust Pipes and Mountings
Visually inspect the exhaust pipes, muffler and hangers for cracks, deterioration
and damage. Start the engine and listen carefully for any exhaust gas leakage.
Tighten connections or replace parts as necessary.

Page 26 of 39

Explanation of Maintenance Items
Scheduled Maintenance Logs22
Fuel Lines and Connections, Fuel Tank Band and
Fuel Tank Vapor Vent System Hoses
Visually inspect for corrosion, damage, cracks and loose or leaking connections.
Tighten connections or replace parts as necessary.
Fuel Tank Cap Gasket
Visually inspect for cracks, deterioration and damage and replace if necessary.
Nuts and Bolts on Chassis
Retighten the seatmounting bolts and front/rear suspension member retaining
bolts to specified torque.
Radiator, Condenser and Intercooler
Inspect for debris and signs of damage. Have any problem repaired immediately
by a qualified technician.
Spark Plugs
Replace at specified intervals. Install new plugs of the same type as originally
equipped. A qualified technician should perform this operation.
Steering Gear Box
Inspect for signs of leakage. If you discover any leakage, have it repaired imme
diately by a qualified technician.
Steering Linkage and Boots
With the vehicle stopped, check for excessive freeplay in the steering wheel.
Inspect the linkage for bending and damage and the dust boots for deterioration,
cracks and damage. Replace any damaged parts. A qualified technician should
perform these operations.
Tire Rotation
Tires should be rotated at specified intervals according to the instructions in the
Owner’s Manual. When rotating tires, check for damage and uneven wear.
Replace if necessary.

Page 27 of 39

Toyota Dealership Service
Toyota Maintenance and Repair Support23
To ensure that your vehicle receives first
quality service and factoryauthorized
parts, Toyota recommends having main
tenance performed by an authorized
Toyota dealership.
Technicians at authorized Toyota dealer
ships are specially trained to maintain
and repair your vehicle. They stay cur
rent on the latest service information
through Toyota technical bulletins, ser
vice publications and training courses. Many are also certified through the Toyota
Certification Program, which requires completion of Toyota’s specialized, state
oftheart training as well as rigorous exams through both Toyota and the
National Institute for Automotive Service Excellence (ASE). Feel free to ask any
authorized Toyota dealership to show you its technicians’ credentials.
You can be confident you’re getting the best possible service for your vehicle
when you take it to an authorized Toyota dealership. Why trust your investment
to anything but a team of highly qualified specialists?
To locate your nearest authorized Toyota dealership, contact the
Toyota Customer Assistance Center at (800) 3314331 or log on
to www.toyota.com.

Page 28 of 39

Toyota Maintenance and Repair Support24
Toyota Express Lube
With Toyota Express Lube, you get the
convenience of a quicklube shop and
the quality and expertise you count on
when you go to a Toyota dealership.
You also get the Express Lube guarantee:
in 29 minutes or less from the time
of writeup, a complete oilandfilter
change using Genuine Toyota Parts
along with a multipoint inspection,
or the next one is free.
You never need an appointment to use Express Lube at a Toyota dealership.
You’ll be waited on promptly and your oilandfilter change will be done while
you wait. Express Lube also delivers outstanding value, since the service is priced
very competitively with franchised quicklube centers.
More than 700 Toyota dealerships now offer Express Lube service. Call (800) 3314331
for the Express Lube location nearest you.

Page 29 of 39

Toyota Maintenance and Repair Support25
Lifetime Guarantee Replacement Parts
Toyota’s confidence in its products and commitment to customer satisfaction are
demonstrated by outstanding warranty coverage — including a lifetime guarantee
on replacement mufflers, exhaust pipes, shock absorbers, struts and strut car
tridges. When purchased at and installed by a Toyota dealership, these Genuine
Toyota Parts are guaranteed to the original purchaser for the life of the vehicle.
This includes coverage for parts and labor.
Compare the guarantees offered on these parts by aftermarket repair shops; many
don’t offer the extensive coverage Toyota does. And remember that only Genuine
Toyota Parts are manufactured to your vehicle’s exact specifications. So don’t
compromise: When replacement time comes, count on your Toyota dealer for
quality, performance and the peace of mind that comes with a factorybacked
lifetime guarantee.
For complete details of the Toyota Lifetime Guarantee, see an authorized Toyota dealer.

Page 30 of 39

Toyota Maintenance and Repair Support26
Genuine Toyota Parts and Accessories
Genuine Toyota Parts
To safeguard the quality, reliability and value of your vehicle, Toyota recommends
using only Genuine Toyota Parts for maintenance and repairs. Like all Toyota
products, Genuine Toyota Parts are built to the highest standards of quality and
performance. They are also designed to fit your vehicle’s exact specifications.
Your Toyota dealership maintains
an extensive inventory of Genuine
Toyota Parts to meet your vehicle
service needs. And because it
is linked electronically to Toyota’s
Parts Distribution Centers, the
dealership has quick access to any
parts it may not have in stock.
When installed by a Toyota dealership, Genuine Toyota Parts (with the exception
of batteries) are warranted for 12 months from date of installation, regardless
of mileage, or the remainder of any applicable New Vehicle Limited Warranty,
whichever provides greater coverage. Selected Toyota replacement parts are covered
by a lifetime warranty (see page 25). NonGenuine Toyota Parts — and any damage
or failures resulting from their use — are not covered by any Toyota warranty.
Genuine Toyota Remanufactured Parts
Toyota also offers the highest level of quality, fit and performance in selected
remanufactured parts. These parts enable you to economically maintain and
repair your vehicle with Genuine Toyota quality. They also feature the same
warranty coverage as new Genuine Toyota Parts. Available parts range from
alternators to water pumps; ask your Toyota dealership for a complete list
of remanufactured product offerings.
For all your maintenance and repair needs, insist on the quality and peace
of mind you only get with Genuine Toyota Parts.

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