TOYOTA RAV4 1996 Service Repair Manual

BO−44
− BODYWINDSHIELD
1996 RAV4 (RM447U)
17. INSTALL PERSONAL LIGHT
18. INSTALL INNER REAR VIEW MIRROR

BO48C−01
N18296
− BODYQUARTER WINDOW GLASS (3−Door)
BO−45
1996 RAV4 (RM447U)
QUARTER WINDOW GLASS (3−Door)
COMPONENTS

BO48D−01
H02975: 4 Clips
H02976
: 9 Clips BO−46
− BODYQUARTER WINDOW GLASS (3−Door)
1996 RAV4 (RM447U)
REMOVAL
HINT:
Tape the screwdriver tip before using to pry parts.
1. REMOVE REAR SEAT
2. REMOVE FRONT DOOR SCUFF PLATE
3. REMOVE REAR FLOOR FINISH PLATE
4. REMOVE FRONT SEAT OUTER BELT SHOULDER AN-
CHOR BOLT
5. REMOVE QUARTER TRIM
(a) Remove the rear seat outer belt floor anchor bolt.
Torque: 43 N·m (440 kgf·cm, 32 ft·lbf)
(b) Remove the 4 screws.
(c) Using a screwdriver, remove the quarter trim.
6. REMOVE ROOF SIDE INNER GARNISH
(a) Remove the rear seat belt shoulder anchor bolt.
(b) Remove the 3 clips and roof side inner garnish.
7. REMOVE FRONT PILLAR GARNISH
Using a screwdriver, remove the front pillar garnish.
8. REMOVE QUARTER WINDOW GLASS
Remove the 2 nuts and quarter window glass.
9. REMOVE QUARTER WINDOW LOCK
Remove the bolt, 2 screws and quarter window glass.
10. REMOVE HINGE

BO48E−01
− BODYQUARTER WINDOW GLASS (3−Door)
BO−47
1996 RAV4 (RM447U)
INSTALLATION
Installation is in the reverse of removal procedure (See page BO−46).

BO48F−01
N14560
BO−48
− BODYQUARTER WINDOW GLASS (5−Door)
1996 RAV4 (RM447U)
QUARTER WINDOW GLASS (5−Door)
COMPONENTS

N14553
BO48G−01
H02978
4 Clips
H02979
: Clip
H02980
: 4 Clips
H02981
− BODYQUARTER WINDOW GLASS (5−Door)
BO−49
1996 RAV4 (RM447U)
REMOVAL
HINT:
Tape the screwdriver tip before using to pry parts.
1. REMOVE REAR DOOR SCUFF PLATE
2. REMOVE REAR FLOOR FINISH PLATE
3. REMOVE REAR SIDE TRIM
(a) Remove the rear seat outer belt floor anchor bolt.
(b) Using a screwdriver, pull the garnish upwards to remove
it.
4. REMOVE DECK SIDE TRIM
(a) Remove the side trim tool bag cover.
(b) Remove the 8 screws.
(c) Using a screwdriver, remove the deck side trim.
5. REMOVE ROOF SIDE INNER GARNISH
(a) Remove the rear seat outer belt shoulder anchor bolt.
(b) Remove the screw and 3 clips.
(c) Using a screwdriver, remove the roof side inner garnish.
6. REMOVE QUARTER WINDOW GLASS
Remove the 3 clips and glass.

BO48H−01
BO−50
− BODYQUARTER WINDOW GLASS (5−Door)
1996 RAV4 (RM447U)
INSTALLATION
Installation is in the reverse order of removal procedure (See page BO−49).

BO10W−01
H03772
Back Door Glass Back Door Moulding
Wiper Arm
Stop Light
Stop Light
Cover
Upper GarnishUpper Side
Garnish
Back Door Upper Cover
Upper Side Garnish
5.4 (55, 48 in.·lbf)
N·m (kgf·cm, ft·lbf) : Specified torque
 Non−reusable part
− BODYBACK DOOR GLASS
BO−51
1996 RAV4 (RM447U)
BACK DOOR GLASS
COMPONENTS

BO10X−08
H04707
BO5232
H03789
BO−52
− BODYBACK DOOR GLASS
1996 RAV4 (RM447U)
REMOVAL
1. REMOVE STOP LIGHT COVER
2. REMOVE UPPER GARNISHES
3. REMOVE UPPER SIDE GARNISHES
4. REMOVE STOP LIGHT
5. REMOVE WIPER ARM
6. REMOVE BACK DOOR MOULDING
Using a knife, cut off the moulding as shown in the illustration.
NOTICE:
Do not damage the body with the knife.
7. REMOVE BACK DOOR GLASS
(a) Push piano wire through from the interior.
(b) Tie both wire ends to a wooden block or similar object.
HINT:
Apply adhesive tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When scraping the glass, take care not to damage the paint
and interior and exterior ornaments. To prevent scratching
the safety pad when removing the windshield, place a plas-
tic sheet between the piano wire and safety pad.
(c) Cut the adhesive by pulling the piano wire around it.
(d) Remove the glass.
NOTICE:
Leave as much of the adhesive on the body as possible
when cutting off the glass.

BO48I−01
BO4420
Adhesive
Adhesive
BO5231
H02982
H03788
− BODYBACK DOOR GLASS
BO−53
1996 RAV4 (RM447U)
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
(a) Using a knife, cut away any rough areas on the body.
HINT:
Leave as much of the adhesive on the body as possible.
(b) Clean the cutting surface of the adhesive with a piece of
shop rag saturated in cleaner.
HINT:
Even if all the adhesive has been removed, clean the body.
2. CLEAN REMOVED GLASS
(a) Using a scraper, remove the adhesive sticking to the
glass.
(b) Clean the glass with cleaner.
NOTICE:
Do not touch the glass after cleaning it.
3. REPLACE SPACER
(a) Remove the damaged stopper.
(b) Cut off the old adhesive around the stopper installation
area.
NOTICE:
Be careful not to damage the body.
(c) Clean the installation area.
(d) Position the spacers on the edge of the glass, as shown.
4. POSITION GLASS
(a) Place the glass in correct position.
(b) Check that all contacting parts of the glass rim are perfect-
ly even and do not make contact with the fasteners.
(c) Place the reference marks between the glass and body.
(d) Remove the glass.