TOYOTA SEQUOIA 2001 Service Repair Manual

F17913
Matchmarks
F17897Matchmarks
SR±16
± STEERINGTILT STEERING COLUMN
3243 Author: Date:
2005 SEQUOIA (RM1146U)
15. REMOVE NO. 2 UNIVERSAL JOINT ASSEMBLY
(a) Put matchmarks on the steering column assembly and
No. 2 universal joint assembly.
(b) Remove the bolt and No. 2 universal joint assembly.
16. REMOVE NO. 2 INTERMEDIATE SHAFT ASSEMBLY
(a) Put matchmarks on the No. 2 intermediate shaft assem-
bly and control valve shaft.
(b) Remove the bolt and No. 2 intermediate shaft assembly.

SR0V1±06
F13611
Screw Extractor
F06733
± STEERINGTILT STEERING COLUMN
SR±17
3244 Author: Date:
2005 SEQUOIA (RM1146U)
DISASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. REMOVE TRANSPONDER KEY COIL
2. REMOVE KEY CYLINDER LAMP ASSEMBLY
3. REMOVE COLUMN UPPER BRACKET
(a) Using a centering punch, mark the center of the 2 ta-
pered±head bolts.
(b) Using a 3 to 4 mm (0.12 to 0.16 in.) drill, drill a hole into
the 2 bolts.
(c) Using a screw extractor, remove the 2 bolts and column
upper bracket.
4. REMOVE SHIFT LEVER
Using a torx® socket wrench, remove the torx® screw and shift
lever.
5. REMOVE PARK LOCK CABLE ASSEMBLY
(See page AT±20)
6. REMOVE SHIFT LEVER HOUSING
Using a torx® socket wrench, remove the 3 torx® screws and
shift lever housing.
7. REMOVE RELEASE LEVER SPRING
8. REMOVE TURN SIGNAL BRACKET
Using a torx® socket wrench, remove the 2 torx® screws and
turn signal bracket.

F06734
Plate Washer A
Plate Washer BSST
Screw
R12472
SST
Retaining Ring SR±18
± STEERINGTILT STEERING COLUMN
3245 Author: Date:
2005 SEQUOIA (RM1146U)
9. REMOVE STEERING COLUMN HOUSING WITH MAIN
SHAFT ASSEMBLY
(a) Set SST, 2 plate washers (18 and 36 mm outer diameter)
and a screw (4.0 mm diameter, 0.7 mm pitch, 15.0 mm
length), as shown in the illustration. Then remove the 2
pivot pins.
SST 09910±00015 (09911±00011, 09912±00010)
Reference
Plate washer A (18 mm): 90562±04012
Plate washer B (36 mm): 90201±10201
Screw: 90154±40015
(b) Remove the column housing with the shaft assembly from
the column tube assembly.
NOTICE:
Do not bend the universal joint of the main shaft assembly
more than 15°.
(c) Remove the tilt spring and spring guide.
10. REMOVE 2 TILT NO. 1 STOPPERS
11. REMOVE MAIN SHAFT STOPPER
12. REMOVE MAIN SHAFT ASSEMBLY
(a) Install SST to the main shaft assembly, as shown in the
illustration.
SST 09612±07010
(b) Using SST, compress the compression spring.
SST 09612±07010
NOTICE:
Do not bend the universal joint of the shaft assembly more
than 15°.
HINT:
Hold the shaft assembly with your hand to prevent rotation.
(c) Using a screwdriver, remove the No. 2 steering column
ring.
(d) Remove the spring retainer, compression spring, upper
bearing inner race seat and inner race.
13. REMOVE TILT LEVER
Remove the tilt lever lock shaft and shift lever.

SR0V2±05
F13613
F13618
R11908
± STEERINGTILT STEERING COLUMN
SR±19
3246 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION
1. INSPECT STEERING LOCK OPERATION
Check that the steering lock mechanism operates properly.
2. IF NECESSARY, REPLACE KEY CYLINDER
(a) Turn the ignition key to the ACC position.
(b) Push down the stop pin with a screwdriver, and pull out
the cylinder.
(c) Install a new cylinder.
HINT:
Make sure that the key is in the ACC position.
3. INSPECT IGNITION SWITCH (See page BE±24)
4. IF NECESSARY, REPLACE IGNITION SWITCH
(a) Remove the 2 screws and ignition switch.
(b) Install a new ignition switch with the 2 screws.
5. INSPECT KEY UNLOCK WARNING SWITCH
(See page BE±24)
6. IF NECESSARY, REPLACE KEY UNLOCK WARNING
SWITCH
(a) Slide out the key unlock warning switch.
(b) Install a new key unlock warning switch.
7. INSPECT TRANSPONDER KEY COIL
(See page BE±143)
8. IF NECESSARY, REPLACE TRANSPONDER KEY
COIL
9. IF NECESSARY, REPLACE TRANSPONDER KEY AM-
PLIFIER
(a) Remove the screw and transponder key amplifier.
(b) Install a new transponder key amplifier with the screw.
10. INSPECT BEARING
(a) Check that the bearing rotates smoothly without abnor-
mal noise.
If it does not rotate smoothly or abnormal noise occurs, replace
the column housing.
(b) Coat the bearing with molybdenum disulfide lithium base
grease.

F13614
SST
Shaft Bearing
F13615
SST
Shaft Bearing
SR±20
± STEERINGTILT STEERING COLUMN
3247 Author: Date:
2005 SEQUOIA (RM1146U)
11. IF NECESSARY, REPLACE SHAFT BEARING
(a) Using SST and a press, press out the shaft bearing.
SST 09950±60010 (09951±00400),
09950±70010 (09951±07360)
(b) Coat a new shaft bearing with molybdenum disulfide lithi-
um base grease.
(c) Using SST and a press, press in the shaft bearing.
SST 09950±60010 (09951±00460),
09950±70010 (09951±07150)

SR0V3±05
R12807
Washer
Retaining RingSST
F06735
F06736
± STEERINGTILT STEERING COLUMN
SR±21
3248 Author: Date:
2005 SEQUOIA (RM1146U)
REASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. COAT PARTS INDICATED BY ARROWS WITH MOLYB-
DENUM DISULFIDE LITHIUM BASE GREASE (See
page SR±12)
2. INSTALL TILT LEVER
Install the tilt lever with a new tilt lever lock shaft.
Torque: 9.0 N´m (90 kgf´cm, 78 in.´lbf)
3. INSTALL MAIN SHAFT ASSEMBLY
(a) Install the inner race, upper bearing inner race seat, com-
pression spring and spring retainer.
(b) Install a new No. 2 steering column ring to the main shaft
assembly.
(c) Install the washer of SST on the main shaft assembly.
SST 09612±07010
(d) Set SST on the main shaft assembly, as shown in the il-
lustration.
SST 09612±07010
(e) Using SST, push down the retaining ring until it fits into the
shaft groove and install the main shaft assembly.
NOTICE:
Do not bend the universal joint of the shaft assembly more
than 15°.
HINT:
Hold the main shaft assembly with your hand to prevent rota-
tion.
4. INSTALL MAIN SHAFT STOPPER
5. INSTALL 2 NEW TILT NO. 1 STOPPERS
6. INSTALL STEERING COLUMN HOUSING WITH MAIN
SHAFT ASSEMBLY
(a) Install the steering column housing with the main shaft as-
sembly into the column tube assembly.
(b) Install the tilt spring and spring guide.
(c) Hold the steering column housing and steering column
housing support in a vise.
(d) Temporarily install 2 new pivot pins.
(e) Using a punch and a hammer, tap in the pivot pin.
(f) Using a pin punch and a hammer, stake at 3 places evenly
around the hole as shown in the illustration.

F06737
F13612
SR±22
± STEERINGTILT STEERING COLUMN
3249 Author: Date:
2005 SEQUOIA (RM1146U)
7. INSTALL TURN SIGNAL BRACKET
Using a torx® socket wrench, install the turn signal bracket with
2 new torx® screws.
Torque: 7.5 N´m (75 kgf´cm, 65 in.´lbf)
HINT:
Make sure that the protrusion on the steering column housing
is fitted into the hole of the turn signal bracket.
8. INSTALL RELEASE LEVER SPRING
9. INSTALL SHIFT LEVER HOUSING
Using a torx® socket wrench, install the shift lever housing with
3 new torx® screws.
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)
10. INSTALL PARK LOCK CABLE ASSEMBLY (See page
AT±21)
11. INSTALL SHIFT LEVER
Using a torx® socket wrench, install the shift lever with a new
torx® screw.
Torque: 18 N´m (180 kgf´cm, 13 ft´lbf)
12. INSTALL COLUMN UPPER BRACKET
(a) Install the column upper bracket with 2 new tapered±
head bolts.
HINT:
Insert the bracket pin into the column tube hole.
(b) Tighten the tapered±head bolts until the bolt heads break
off.
13. INSTALL KEY CYLINDER LAMP ASSEMBLY
14. INSTALL TRANSPONDER KEY COIL

SR1KE±01
F17897Matchmarks
F17913
Matchmarks
± STEERINGTILT STEERING COLUMN
SR±23
3250 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
NOTICE:
When replacing the steering angle sensor, drive the vehicle
straight ahead at a speed of 6.5 mph (10.5 km/h) or more.
Accordingly, zero point calibration of the steering angle
sensor is performed.
HINT:
If the steering angle sensor zero point calibration is not per-
formed, its value will be fixed. Check after driving the vehicle
straight ahead at a speed of 6.5 mph (10.5 km/h) or more (See
page DI±946).
1. INSTALL NO. 2 INTERMEDIATE SHAFT ASSEMBLY
(a) Align the matchmark on the No. 2 intermediate shaft as-
sembly with the one on the control valve shaft.
(b) Install the bolt.
Torque: 35 N´m (360 kgf´cm, 26 ft´lbf)
2. CONNECT NO. 2 UNIVERSAL JOINT ASSEMBLY
(a) Align the matchmark on the column assembly with the
one on the No. 2 universal joint assembly.
(b) Install the bolt.
Torque: 35 N´m (360 kgf´cm, 26 ft´lbf)
3. INSTALL STEERING COLUMN ASSEMBLY WITH NO.
2 UNIVERSAL JOINT ASSEMBLY
(a) Install the column assembly with the No. 2 universal joint
assembly.
(b) Install the 4 steering column set nuts.
Torque: 26 N´m (260 kgf´cm, 19 ft´lbf)
NOTICE:
Take care not to rotate the steering shaft.
(c) Connect the connectors.
4. CONNECT TRANSMISSION CONTROL CABLE AS-
SEMBLY
Connect the cable assembly to the shift lever assembly.

F13260
F17896
BMatchmarks
A
F19948
Mark
SR±24
± STEERINGTILT STEERING COLUMN
3251 Author: Date:
2005 SEQUOIA (RM1146U)
5. INSTALL COLUMN HOLE COVER NO. 2
Install the column hole cover No. 2 to the body with the 3 bolts.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
6. INSTALL SLIDING YOKE
(a) Align the matchmark on the sliding yoke with the one on
the No. 2 intermediate shaft assembly.
(b) Install the ºBº bolt.
Torque: 35 N´m (360 kgf´cm, 26 ft´lbf)
(c) Install the ºAº bolt.
Torque: 35 N´m (360 kgf´cm, 26 ft´lbf)
7. INSTALL BRAKE PEDAL RETURN SPRING
8. INSTALL NO. 2 HEATER TO REGISTER DUCT
9. INSTALL LOWER LH FINISH PANEL
(a) Install the lower LH finish panel with the 4 bolts.
(b) Connect the hood lock release lever with the 2 screws.
10. INSTALL COWL SIDE TRIM AND FRONT DOOR
SCUFF PLATE
11. INSTALL SPIRAL CABLE (See page BE±26)
12. INSTALL COMBINATION SWITCH WITH SPIRAL
CABLE
(a) Install the combination switch with the 3 screws.
(b) Connect the airbag connector.
(c) Connect the 4 connectors.
13. INSTALL UPPER AND LOWER COLUMN COVERS
Install the upper and lower column covers with the 3 screws.
14. CENTER SPIRAL CABLE
(a) Check that the front wheels are facing straight ahead.
(b) Turn the cable counterclockwise by hand until it feels firm.
(c) Then rotate the cable clockwise about 2.5 turns to align
the marks.
HINT:
The cable will rotate about 2.5 turns to both the left and right
from the center.

F17129
Torx® Screw
Screw Case
± STEERINGTILT STEERING COLUMN
SR±25
3252 Author: Date:
2005 SEQUOIA (RM1146U)
15. INSTALL STEERING WHEEL
(a) Align the matchmark on the wheel with the one on the
main shaft.
(b) Install the wheel set nut.
Torque: 50 N´m (510 kgf´cm, 37 ft´lbf)
16. INSTALL STEERING WHEEL PAD
NOTICE:

Never use airbag parts from another vehicle. When
replacing parts, replace with new ones.

Make sure that the wheel pad is installed with the spe-
cified torque.

If the wheel pad has been dropped, or there are
cracks, dents or other defects on the case or connec-
tor, replace the wheel pad with a new one.

When installing the wheel pad, take care that the wir-
ings do not interfere with other parts and are not
pinched between other parts.
(a) Connect the horn terminal.
(b) Connect the airbag connectors.
(c) Install the wheel pad after confirming that the circumfer-
ence groove of the torx® screw is caught on the screw
case.
(d) Using a torx® socket wrench (T30), tighten the 2 torx®
screws.
Torque: 8.8 N´m (90 kgf´cm, 78 in.´lbf)
(e) Install the steering wheel lower No. 2 cover.
(f) Install the steering wheel lower No. 3 cover.
17. CHECK STEERING WHEEL CENTER POINT
18. CONNECT CABLE TO NEGATIVE BATTERY TERMI-
NAL
19. PERFORM INITIALIZATION (See page IN±20)
Some systems need initialization when disconnecting the cable
from the negative battery terminal.