washer fluid TOYOTA SUPRA 1995 Service Repair Manual

PARK/NEUTRAL POSITION SWITCH
REPLACEMENT
1. REMOVE FRONT EXHAUST PIPE
(See page EG±83)
2. DISCONNECT PARK/NEUTRAL POSITION SWITCH
CONNECTOR
3. REMOVE PARK/NEUTRAL POSITION SWITCH
(a) Remove the control shaft lever.
(b) Pry off the lock washer and remove the nut.
(c) Remove the bolt and pull out the park/neutral position switch.
4. INSTALL AND ADJUST PARK/NEUTRAL POSITION
SWITCH
5. CONNECT PARK/NEUTRAL POSITION SWITCH
CONNECTOR
6. INSTALL FRONT EXHAUST PIPE
(See page EG±127)
A/T FLUID TEMP. SENSOR
REPLACEMENT
1. DISCONNECT A/T FLUID TEMP. SENSOR CONNECTOR
2. REMOVE A/T FLUID TEMP. SENSOR
(a) Remove the A/T fluid temp. sensor.
(b) Remove the O±ring.
3. INSTALL A/T FLUID TEMP. SENSOR
(a) Coat a new O±ring with A/T fluid and install it to the A/T fluid
temp. sensor.
(b) Install the A/T fluid temp. sensor.
VTorque: 15 NVm (150 kgfVcm, 11 ftVlbf)
4. CONNECT A/T FLUID TEMP. SENSOR CONNECTOR
KICK±DOWN SWITCH REPLACEMENT
1. REMOVAL OF KICK±DOWN SWITCH
(a) Remove the 3 bolts and kick±down switch.
(b) Disconnect the kick±down switch connector.
2. INSTALLATION OF KICK±DOWN SWITCH
(a) Connect the kick±down switch connector.
(b) Install the kick±down switch and 3 bolts.
± AT340E (2JZ±GE) AUTOMATIC TRANSMISSIONON±VEHICLE REPAIRAT1±15

ON±VEHICLE REPAIR
EXTENSION HOUSING REAR OIL SEAL
REPLACEMENT
1. DRAIN A/T FLUID
2. REMOVE FRONT EXHAUST PIPE AND HEAT INSULATOR
(See page AT2±22)
3. REMOVE PROPELLER SHAFT (See page PR±7)
4. REMOVE TRANSMISSION OUTPUT FLANGE
(a) Using a hammer and chisel, loosen the staked part of the nut.
HINT: Shift the shift lever to the P position.
(b) Remove the nut.
(c) Tap the output flange with a plastic hammer to remove it and
2 washers.
(d) Using a screwdriver, remove the oil seal from the output
flange.
5. REMOVE EXTENSION HOUSING REAR OIL SEAL
Using SST, remove the oil seal.
SST 09308±00010
6. INSTALL EXTENSION HOUSING REAR OIL SEAL
(a) Coat the lip of a new oil seal with MP grease.
(b) Using SST and a hammer, drive in the oil seal with the lip
facing downward.
SST 09309±37010
Oil seal depth from flat end:
0±0.3 mm (0±0.012 in.)
7. INSTALL TRANSMISSION OUTPUT FLANGE
(a) Using SST and a hammer, drive in a new oil seal.
SST 09517±36010 AT2±14
± A340E (2JZÐGTE) AUTOMATIC TRANSMISSIONON±VEHICLE REPAIR

(b) Install the output flange and 2 washers.
(c) Install and torque a new nut.
Torque: 123 NVm (1.250 kgfVcm, 90 ftVlbf)
HINT: Shift the shift lever to the P position
(d) Using a hammer and chisel, stake the nut.
8. INSTALL PROPELLER SHAFT
(See page PR±13)
9. INSTALL FRONT EXHAUST PIPE AND HEAT INSULATOR
(See page AT2±22)
10. FILL AND CHECK A/T FLUID (See page AT2±42)
A/T FLUID TEMP. SENSOR
REPLACEMENT
1. DISCONNECT A/T FLUID TEMP. SENSOR CONNECTOR
2. REMOVE A/T FLUID TEMP. SENSOR
(a) Remove the A/T fluid temp. sensor.
(b) Remove the O±ring from it.
3. INSTALL A/T FLUID TEMP. SENSOR
(a) Coat a new O±ring with A/T fluid and install it to the A/T fluid
temp. sensor
(b) Install the A/T fluid temp. sensor.
Torque: 15 NVm (150 kgfVcm, 11 ftVlbf)
4. CONNECT A/T FLUID TEMP. SENSOR CONNECTOR
± A340E (2JZÐGTE) AUTOMATIC TRANSMISSIONON±VEHICLE REPAIRAT2±15

O/D DIRECT CLUTCH SPEED SENSOR
REPLACEMENT
1. DISCONNECT O/D DIRECT CLUTCH SPEED SENSOR
CONNECTOR
2. REMOVE O/D DIRECT CLUTCH SPEED SENSOR
(a) Remove the bolt and O/D direct clutch speed sensor.
(b) Remove the O±ring.
3. INSTALL O/D DIRECT CLUTCH SPEED SENSOR
(a) Coat a new O±ring with A/T fluid and install it to the O/D direct
clutch speed sensor.
(b) Install the O/D direct clutch speed sensor to the transmission
case and torque the bolt.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
4. CONNECT O/D DIRECT CLUTCH SPEED SENSOR
CONNECTOR
PARK/NEUTRAL POSITION SWITCH
REPLACEMENT
1. REMOVE FRONT EXHAUST PIPE
(See page AT2±22)
2. DISCONNECT PARK/NEUTRAL POSITION SWITCH
CONNECTOR
3. REMOVE PARK/NEUTRAL POSITION SWITCH
(a) Remove the control shaft lever.
(b) Pry off the lock washer and remove the nut.
(c) Remove the bolt and pull out the park/neutral position switch.
4. INSTALL AND ADJUST PARK/NEUTRAL POSITION
SWITCH
5. CONNECT PARK/NEUTRAL POSITION SWITCH
CONNECTOR
6. INSTALL FRONT EXHAUST PIPE
(See page AT2±22)
KICK±DOWN SWITCH REPLACEMENT
1. REMOVE KICK±DOWN SWITCH
(a) Remove the 3 bolts and kick±down switch.
(b) Disconnect the kick±down switch connector.
2. INSTALL KICK±DOWN SWITCH
(a) Connect the kick±down switch connector.
(b) Install the kick±down switch and 3 bolts.
± A340E (2JZÐGTE) AUTOMATIC TRANSMISSIONON±VEHICLE REPAIRAT2±17

FRONT WIPER REMOVAL
1. REMOVE THESE PARTS:
(a) Wiper arm and blade
(b) Cowl top ventilator louver
2. REMOVE FRONT WIPER MOTOR
(a) Disconnect the connector, then unfasten the 3 bolts.
(b) Remove the wiper motor with the link.
FRONT WIPER INSTALLATION
1. INSTALL THESE PARTS:
(a) Wiper motor with link
(b) Cowl top ventilator louver
2. INSTALL WIPER ARM AND BLADE
(a) Install the wiper arms and operate the wipers once and turn
the wiper switch OFF.
(b) Adjust the installation positions of the wiper arms to the
positions shown in the illustration.
(A) Approx. 32.4 mm (1.28 in.)
(B) Approx. 33.7 mm (1.33 in.)
(c) Torque the nut.
Torque: 22 NVm (225 kgfVcm, 16 ftVlbf)
FRONT WASHER NOZZLE ADJUSTMENT
1. INSPECT FRONT WASHER NOZZLE
(a) While operating the washer, check that both the point where
the washer fluid from the upper nozzles hits the windshield,
and the up surge area, are within the range indicated by the
hatched line.
(A) Approx. 275 mm (10.8 in.)
(B) Approx. 150 mm (5.9 in.)
(C) Approx. 50 mm (2.0 in.)
(D) Within 100 mm (3.9 in.)
(b) Ensure that the lower point where the washer fluid hits the
windshield is within the range of the wiping pattern (the area
of the glass which is wiped by the wiper blades.
2. ADJUST FRONT WASHER NOZZLE
Using a tool like that shown in the illustration, change the
direction of the nozzle hole to adjust the point where washer
fluid strikes the windshield.
± BODYWIPER AND WASHERBO±21

REAR WIPER REMOVAL
1. REMOVE WIPER ARM AND BLADE
2. REMOVE BACK DOOR TRIM BOARD
3. REMOVE WIPER MOTOR ASSEMBLY
(a) Disconnect the connector, then unfasten the 3 bolts.
(b) Remove the motor.
REAR WIPER INSTALLATION
1. INSTALL THESE PARTS:
(a) Wiper motor
(b) Back door trim board
2. INSTALL WIPER ARM AND BLADE
(a) Install the wiper arm and operate the wiper once and turn the
wiper switch OFF.
(b) Adjust the top of the wiper blade to the installation mark
printed on the glass.
(c) Torque the nut.
Torque: 11 NVm (110 kgfVcm, 8.0 ftVlbf)
REAR WASHER NOZZLE ADJUSTMENT
1. INSPECT REAR WASHER NOZZLE
While operating the washer, check that the point where the
washer fluid hits the back door glass is within the range indi-
cated by the hatched line.
(A) Approx. 300 mm (11.8 in.)
(B) Approx. 150 mm (5.9 in.)
2. ADJUST REAR WASHER NOZZLE
(See step 2 on page BO±21) BO±22
± BODYWIPER AND WASHER

There are some maintenance and inspection
items which are considered to be the owner's re-
sponsibility. They can be performed by the owner
or be can have them done at a service shop.
These items include those which should be
checked on a daily basis, those which, in most
cases, do not require (special) tools and those
which are considered to be reasonable for the
owner to perform. Items and procedures for gen-
eral maintenance are as follows:
OUTSIDE VEHICLE
1. TIRES
(a) Check the pressure with a gauge. Adjust if
necessary.
(b) Check for cuts, damage, uneven or excessive
wear.
2. WHEEL NUTS
When checking the tires, check the nuts for
looseness or for missing nuts. If necessary,
tighten them.
3. WINDSHIELD WIPER BLADES
Check for wear or cracks whenever they do not
wipe clean. Replace if necessary.
4. FLUID LEAKS
(a) Check underneath for leaking fuel, oil, water or
other fluid.
(b) If you smell gasoline fumes or notice any leak,
have the cause found and corrected.
5. DOORS AND ENGINE HOOD
(a) Check that all doors including the trunk lid
operate smoothly, and that all latches lock
securely.
(b) Check that the engine hood secondary latch
secures the hood from opening when the
primary latch is released.
INSIDE VEHICLE
6. LIGHTS
(a) C h e c k t h a t t h e headlights, stop lights,
tail±lights, turn signal lights, and other lights
are all working.
(b) Check the headlight aiming.7. WARNING LIGHT AND BUZZERS
Check that all warning lights and buzzers
function properly.
8. HORN
Check that it is working.
9. WINDSHIELD GLASS
Check for scratches, pits or abrasions.
10. WINDSHIELD WIPER AND WASHER
(a) Check operation of the wipers and washer.
(b) Check that the wipers do not streak.
11. WINDSHIELD DEFROSTER
Check that the air comes out from the defrost-
er outlet when operating the heater air condi-
tioner at defroster mode.
12. REAR VIEW MIRROR
Check that it is mounted securely.
13. SUN VISORS
Check that they move freely and are
mounted securely.
14. STEERING WHEEL
Check that it has the specified freeplay. Be
alert for changes in steering condition, such
as excessive steering effort, excessive free-
play or strange noise.
15. SEATS
(a) Check that all front seat controls such as seat
adjusters, seatback recliner, etc. operate
smoothly.
(b) Check that all latches lock securely in any
position.
(c) Check that the locks hold securely in any
latched position.
(d) Check that the head restraints move up and
down smoothly and that the locks hold
securely in any latched position.
(e) For folding±down rear seat backs, check that
the latches lock securely.
16. SEAT BELTS
(a) Check that the seat belt system such as
buckles, retractors and anchors operate
properly and smoothly.
(b) Check that the belt webbing is not cut, frayed,
worn or damaged.
17. ACCELERATOR PEDAL
Check the pedal for smooth operation and
uneven pedal effort or catching.
GENERAL MAINTENANCE
± MAINTENANCEGENERAL MAINTENANCEMA±17

18. BRAKE PEDAL
(a) Check that pedal for smooth operation.
(b) Check that the pedal has the proper reserve
distance and freeplay.
(c) Check the brake booster function.
19. BRAKES
At a safe place, check that the brakes do not
pull to one side when applied.
20. PARKING BRAKE
(a) Check that the pedal has the proper travel.
(b) On a safe incline, check that the vehicle is
held securely with only the parking brake
applied.
21. AUTOMATIC TRANSMISSION PARK
MECHANISM
(a) Check the lock release button of the selector
lever for proper and smooth operation.
(b) On a safe incline, check that the vehicle is
held securely with the selector lever in the ºPº
position and all brakes released.
UNDER HOOD
22. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
23. ENGINE COOLANT LEVEL
Check that the coolant level is between the
LEVEL lines on the see±through reservoir at
normal temperature (20°C (68°F)).
24. RADIATOR AND HOSES
(a) Check that the front of the radiator is clean
and not blocked with leaves, dirt or bugs.
(b) Check the hoses for cracks, kinks, rot or
loose connections.
25. BATTERY ELECTROLYTE LEVEL
Check the indicator.
When the indicator color is blue, the condition
is satisfactory. A red color indicates that dis-
tilled water must be added, and white indi-
cates that charging is necessary.
26. BRAKE FLUID LEVEL
Check that the brake fluid level is near the up-
per level line on the see±through reservoir.27. ENGINE DRIVE BELT
Check drive belt for fraying, cracks, wear or
oil contamination.
28. ENGINE OIL LEVEL
Check that level on the dipstick with the en-
gine turned off.
29. POWER STEERING FLUID LEVEL
Check the level on the dipstick.
The level should be in the ºHOTº or ºCOLDº
range depending on the fluid temperature.
30. A U TO M AT I C TRANSMISSION FLUID
LEVEL
(a) Park the vehicle on a level surface.
(b) With the engine idling and the parking and
foot brake applied, shift the selector into all
positions from ºPº to ºLº, and then shift into ºPº
position.
(c) Turn and pull out the dipstick and wipe off the
fluid with a clean rag.
Re±insert the dipstick fully and check that the
fluid level is in the ºHOTº range.
(d) Perform this check with the fluid at normal
driving temperature (70±80°C (158±176°F)).
If the level is at the low side, add fluid.
NOTICE: Do not overfill.
HINT: Wait about 30 minutes before checking
the fluid level after extended driving at high
speeds in hot weather, driving in heavy traffic
or with a trailer.
31. EXHAUST SYSTEM
Visually inspect for cracks, holes or loose
supports.
If any change in the sound of the exhaust or
smell of the exhaust fumes is noticed, have
the cause located and correted. MA±18
± MAINTENANCEGENERAL MAINTENANCE

13. INSTALL PS PUMP
(a) Install the pump bracket with the 2 bolts.
Torque:
A 58 NVm (590 kgfVcm, 43 ftVlbf)
B 39 NVm (400 kgfVcm, 29 ftVlbf)
(b) Install the pump rear stay with the 2 bolts.
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
(c) Install the pump housing to the pump bracket.
(d) Connect the following hoses:
wAir hose to No.4 timing belt cover
wAir hose to air intake chamber
(e) Install the front pump bracket with the 2 bolts (A).
Torque: 58 NVm (590 kgfVcm, 43 ftVlbf)
(f) Install the plate washer and bolt (B) to the oil pump.
Torque: 52 NVm (530 kgfVcm, 38 ftVlbf)
14. INSTALL ENGINE WIRE BRACKET
15. CONNECT FUEL HOSES
(a) Connect the fuel return hose to the fuel return pipe.
(b) Install the fuel return hose to the clamp of the oil dipstick
guide.
(c) Install the fuel inlet hose with 2 new gaskets and the union
bolt.
Torque: 29 NVm (300 kgfVcm, 22 ftVlbf)
16. CONNECT WIRES AND CONNECTORS
17. CONNECT EVAP HOSE
18. CONNECT BRAKE BOOSTER VACUUM HOSE
19. CONNECT HEATER HOSES
20. INSTALL CHARCOAL CANISTER
21. INSTALL WATER PUMP PULLEY, FAN, FLUID COUPLING
ASSEMBLY AND DRIVE BELT
(See step 10 in water pump installation in Cooling Sys-
tem)
22. INSTALL AIR CLEANER, VAF METER AND INTAKE AIR
CONNECTOR PIPE ASSEMBLY
23. CONNECT CONTROL CABLES TO THROTTLE BODY
24. FILL WITH FUEL
25. FILL WITH ENGINE OIL
26. CHECK IGNITION TIMING
(See ignition timing inspection and adjustment)
27. INSTALL RADIATOR ASSEMBLY
(See radiator installation in Cooling System)
28. START ENGINE AND CHECK FOR LEAKS
29. INSTALL HOOD
30. ROAD TEST VEHICLE
Check for abnormal noise, shock slippage, correct shift
points and smooth operation.
31. RECHECK ENGINE COOLANT AND ENGINE OIL LEVELS EG±128
± ENGINEENGINE MECHANICAL

6. INSTALL 10 VANE PLATES
Install the plate with the round end facing outward.
7. INSTALL GASKET
Install a new gasket to the front housing.
8. INSTALL SIDE REAR PLATE
Align the holes of the plate and straight pins.
NOTICE: Make sure you install the plate facing the cor-
rect direction.
9. INSTALL WAVE WASHER
Install the washer so that its protrusions fit into the slots in the
side rear plate.
10. INSTALL REAR HOUSING
(a) Coat 2 new O±rings with power steering fluid.
(b) Install the 2 O±ring to the housing.
(c) Torque the 2 bolts.
Torque: 17 NVm (170 kgfVcm, 12 ftVlbf)
11. I N S TA L L S P R I N G , F L O W C O N T R O L VA LV E A N D
PRESSURE PORT UNION
(a) Coat a new O±ring with power steering fluid and install it to
the union.
(b) Torque the union.
Torque: 83 NVm (850 kgfVcm, 61 ftVlbf)
12. 2JZ±GTE:
INSTALL SUCTION PORT UNION
(a) Install a new O±ring to the union.
(b) Torque the bolt.
Torque: 13 NVm (130 kgfVcm, 9 ftVlbf)
13. 2JZ±GE:
INSTALL OIL RESERVOIR
(a) Coat a new O±ring with power steering fluid and install it to
the reservoir.
(b) Torque the 3 bolts.
Torque:
Front side bolt: 13 NVm (130 kgfVcm, 9 ftVlbf)
Rear side bolts: 17 NVm (170 kgfVcm, 12 ftVlbf)
14. MEASURE PS VANE PUMP ROTATING TORQUE
(See page SR±27)
± STEERINGPOWER STEERING VANE PUMPSR±31