engine TOYOTA tC 2005 (in English) Manual Online

234
Dimensions and weights
Overall length mm (in.):4420 (174.0)
Overall width mm (in.): 1755 (69.1)
Overall height mm (in.): 1415 (55.7)
Wheelbase mm (in.): 2700 (106.3)
Front tread mm (in.): 1505 (59.3)
Rear tread mm (in.):
1505 (59.3)
Vehicle capacity weight
(occupants+cargo) kg (lb.): 392 (865)
Engine
Model:2AZ–FE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 88.5  96.0 (3.48  3.78)
Displacement, cm
3 (cu. in.):
2362 (144.1)
Fuel
Fuel type: Unleaded gasoline, Octane Rating 87 (Re-search Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp.gal.): 55 (14.5, 12.1)

235
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):Intake 0.19–0.29 (0.007–0.012)
Exhaust 0.30–0.40 (0.012–0.016)
Spark plug type: DENSO SK20R11
NGK IFR6A11
Spark plug gap, mm (in.): 1.1 (0.043)
ENGINE LUBRICATION
Oil capacity (drain and ref ill), L (qt., Imp.
qt.): With filter 3.8 (4.0, 3.3)
Without filter 3.6 (3.8, 3.2)
“Genuine Motor Oil” is used in your Scion
vehicle. Use Scion approved “Genuine Mo-
tor Oil” or equivalent to satisfy the follow-
ing grade and viscosity. Oil grade:
API grade SL “Energy–Conserving” or
ILSAC multigrade engine oil
Please contact your Scion dealer for fur-
ther details.
Recommended oil viscosity:
SAE 5W–30
OIL008
Outside temperature
COOLING SYSTEM
Total capacity, L (qt., Imp.qt.): Manual transmission 6.8 (7.2, 6.0)
Automatic transmission 6.7 (7.1, 5.9)
Coolant type:
“Toyota Super Long Life Coolant” is
used in your Scion vehicle at factory fill.
In order to avoid technical problems,
only use “Toyota Super Long Life Cool-
ant” or similar high quality ethylene gly-
col based non–silicate, non–amine,
non–nitrite, and non–borate coolant with
long–life hybrid organic acid technology.
(Coolant with long–life hybrid organic
acid technology is a combination of low
phosphates and organic acids.)
Do not use plain water alone.
Please contact your Scion dealer for fur-
ther details.
BATTERY
Open voltage
∗ at 20 C (68 F):
12.6–12.8 V Fully charged
12.2–12.4 V Half charged
11.8–12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.

236
CLUTCH
Pedal free play, mm (in.):5–15 (0.2–0.6)
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp.qt.): 2.5 (2.6, 2.2)
Oil type: Gear oil API GL–4 or GL–5
Recommended oil viscosity: SAE 75W–90
AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill),
L (qt., Imp.qt.): 3.5 (3.7, 3.1)
Fluid type: Genuine ATF Type T–IV
Change automatic transmission fluid only
as necessary. Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide”. When
changing the automatic transmission fluid,
use only “Genuine ATF Type T–IV” (ATF
JWS3309 or NWS6500) to aid in assuring
optimum transaxle performance.
Notice: Using automatic transmission
fluid other than “Genuine ATF Type
T–IV” may cause deterioration in shift
quality, locking up of your transmission
accompanied by vibration, and ultimate-
ly damage the automatic transmission
of your vehicle.
BRAKES
Minimum pedal clearance when depressed
with the pressure of 490 N (50 kgf, 110
lbf) with the engine running, mm (in.):
90 (3.5)
Pedal free play, mm (in.): 1–6 (0.04–0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 6–9 clicks
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III

238
Fuses
81T001
Engine compartment
Fuses1. ST 7.5 A: Starting system, multiport
fuel injection system/sequential multi-
port fuel injection system
2. H–LP RH LO 10 A: Right–hand head-
light (low beam)
3. H–LP LH LO 10 A: Left–hand headlight
(low beam)
4. H–LP RH HI 10 A: Right–hand head-
light (high beam)
5. H–LP LH HI 10 A: Left–hand headlight
(high beam)
81T002
Instrument panel
6. ECU–B 10 A: Multiplex communication
system (power door lock system, illumi-
nated entry system, wireless remote
control system, back door opener, pan-
orama moonroof), air conditioning sys-
tem, gauges and meters
7. DOME 7.5 A: Interior lights, personal
lights, ignition switch light, luggage
compartment light
8. RAD NO.1 20 A: Car audio system
9. HTR 40 A: Air conditioning system
10. ABS NO.2 40 A: Anti–lock brake sys-
tem 11. ABS NO.1 50 A:
Anti–lock brake sys-
tem
12. CDS 30 A: Electric cooling fan
13. RDI 30 A: Electric cooling fan
14. EFI 20 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
15. OBD2 10 A: On–board diagnosis sys-
tem
16. TURN–HAZ 10 A: Turn signal lights,
emergency flashers
17. HORN 10 A: Horn
18. IGN 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
19. ETCS 10 A: Multiport fuel injection
system/s equential multiport fuel injec-
tion system
20. AM2 30 A: Starting system, “IG2” and
“MET IG2” fuses
21. ALT–S 7.5 A: Charging system
22. DCC 30 A: “ECU–B”, “RAD1” and
“DOME” fuse
23. MAIN 40 A: “H–LP RH LO”, “H–LP LH
LO”, “H–LP RH HI” and “H–LP LH HI”
fuses

Publication No. OM21020U
Part No. 01999-21020
Printed in Japan 01−0409 −00
tC(U)
Quick index
 If a service reminder indicator or warning buzzer comes on 93 . . . . . . . .
 If your vehicle will not start 168 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
.
 If your engine stalls while driving 171 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 If your vehicle overheats 171 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . .
 If you have a flat tire 172 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . .
 If your vehicle needs to be towed 183 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 Tips for driving during break–in period 132 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 How to start the engine 160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . .
 General maintenance 197 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . .
 Complete index NO TAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . .
Gas station information
Fuel type:
UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91)
or higher
See page 132 for detailed information.
Fuel type: 55 L (14.5 gal., 12.1 lmp.gal.)
Engine oil: API grade SL “Energy–Conserving” or ILSAC multigrade engine oil is
recommended.
See page 211 for detailed information.
Tire information: See pages 215 through 222.
Tire inflation pressure: See page 237.
U2
I

Where to obtain the Repair Manual
The repair manual for tC, written in English,
may be purchased as applicable from any Scion
dealer.
Pub. Name: 2005 tC Repair Manual
Pub. No.: RM1104U1 RM1104U2
Maintenance procedures for the engine,
chassis, body, electric al system, and more,
are clearly explained and illustrated.
Periodic maintenance and tuneup
Periodic maintenance and tuneup helps to pre-
vent small problems from growing into larger ones lat-
er on. The repair manual outlines exactly what main-
tenance is required and clearly explains how to do the
work yourself stepbystep.
Areas covered include such things as spark plug re-
placement, valve clearance adjustment and engine oil
and filter replacement.