engine overheat TOYOTA TERCEL 1997 Owners Manual

Publication No. OM16502U
Part No. 01999-16502
Printed in Japan 07- 9801- 04
Quick index If a service reminder indicator or warning buzzer comes on 65 . . . . .
If your vehicle will not start 119
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If your engine stalls while driving 122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle overheats 123
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If you have a flat tire 124
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If your vehicle needs to be towed 131 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tips for driving during break- in period 101 . . . . . . . . . . . . . . . . . . . . . . . . .
How to start the engine 113
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General maintenance 142
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Complete index 183
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Gas station information
Fuel type: UNLEADAD gasoline , Research Octane Number 91 (Octane Rating) or
higher
See page 101 for detailed information.
Fuel tank capacity: 45 L (11.9 gal., 9.9 lmp. gal.)
Engine oil: API SH, energy- Conserving llº multigrade engine oil or ILSAC multigrade
engine oil is recommended.
Use SAE 5W- 30 if normal temperatures are above -18 C (0 F).
See page 156 for detailed information.
Tire information: See pages 159 through 163.
Tire pressure: See page 178. T6
I

64
The gauge indicates the engine coolant
temperature when the ignition switch is
on. The engine operating temperature
will vary with changes in weather and
engine load.
If the needle moves into the red zone, your
engine is too hot. If your vehicle overheats,
stop your vehicle and allow the engine to
cool.
Your vehicle may overheat during severe
operating conditions, such as: Driving up a long hill on a hot day.
Reducing speed or stopping after high
speed driving.
Idling for a long period with the air con-
ditioning on in stop-and-go traffic.
NOTICE
Do not remove the thermostat in the engine cooling system as this
may cause the engine to overheat. The thermostat is designed to
control the flow of coolant to keep
the temperature of the engine within the specified operating
range.
Do not continue driving with an
overheated engine. See If yourvehicle overheatsº in Part 4.
The tachometer indicates engine
speed in thousands of rpm (revolu-
tions per minute). Use it while driving
to select correct shift points and to
prevent engine lugging and overrev- ving.
Driving with the engine running too fast
causes excessive engine wear and poor
fuel economy. Remember, in most cases
the slower the engine speed, the greater
the fuel economy.
NOTICE
Do not let the indicator needle get into the red zone. This may cause
severe engine damage.
Tachometer
Engine coolant temperature gauge

71
(b) Using engine braking
To use engine braking, you can downshift the transmission as follows:
Shift into the 2º position when the ve-
hicle speed is lower than the 84 km/h
(52 mph). The transmission will down-
shift to the second gear and more en-gine braking will be obtained.
Shift into the Lº position when the ve-
hicle speed is lower than 39 km/h (24
mph). The transmission will downshiftto the first gear and maximum enginebraking will be applied.
Be careful when downshifting on a
slippery surface. Abrupt shifting
could cause the vehicle to spin orskid. CAUTION
! (c) Using the 2º and Lº positions
The 2º and Lº positions are used for
strong engine braking as described pre-
viously. With the selector lever in 2º or Lº, you
can start the vehicle in motion as with the
lever in Dº. With the selector lever in 2º, the vehicle
will
start in the first gear and automatically
shift to the second gear.
With the selector lever in Lº, the trans-
mission is engaged in the first gear.
NOTICE
Be careful not to overrev the en-
gine. Watch the tachometer to
keep engine rpm from going into
the red zone. The approximatemaximum allowable speed for
each position is given below foryour reference: 2º 100 km/h (62 mph). . . . . .
Lº 55 km/h (34 mph) . . . . .
Do not continue hill climbing or
hard towing for a long time in the
2º or Lº position. This may cause severe automatic trasmis-sion damage from overheating. To
prevent such damage, Dº posi-
tion should be used in hill climb-ing or hard towing.
(d) Backing up
1. Bring the vehicle to a complete stop.
2. With the brake pedal held down with your foot, shift the selector lever to the
Rº position.
NOTICE
Never shift into reverse while the vehicle is moving.

72(e) Parking
1. Bring the vehicle to a complete stop.
2. Pull the parking brake lever up fully to
securely apply the parking brake.
3. With the brake pedal pressed down, shift the selector lever to the Pº posi- tion.
While the vehicle is moving, never
attempt to move the selector lever
into Pº position under any circum-
stances. Serious mechanical dam-
age and loss of vehicle control mayresult. CAUTION
!
(f) Good driving practice
Always keep your foot on the brake
pedal while stopped with the engine
running. This prevents the vehicle
from creeping. CAUTION
!
NOTICE
Do not hold the vehicle on an upgrade with the accelerator pedal.
It can cause the transmission to overheat. Always use the brakepedal or parking brake.
(g) Rocking your vehicle if stuck
If you rock your vehicle to make it
out when it becomes stuck in snow,
mud, sand, etc., first check that
there is no physical object or peo-
ple around the vehicle. During ope-
ration, the vehicle may suddenly
move forward or backward, causing
injury or damage to nearby people
or objects. CAUTION
!
NOTICE
If you rock your vehicle, observe the following precautions to prevent
damage to the transmission andother parts.
Do not depress the acceleratorpedal while shifting the selectorlever or before the transmission is
completely shifted to forward or reverse gear.
Do not race the engine and avoid
spinning the wheels.
If your vehicle remains stuck afterrocking the vehicle several times,
consider other ways such as tow-ing.
(h) If you cannot shift the selector lever out of Pº position
If you cannot shift the selector lever from Pº position even though the brake pedal
is depressed, use the shift lock override
button. For instructions, see If you can- not shift automatic transmission slelector leverº in Part 4.

75
Do not continue hill climbing orhard towing for a long time in the
2º or Lº position. This maycause severe automatic trasmis-sion damage from overheating. To
prevent such damage, Dº posi-
tion should be used in hill climb-ing or hard towing.
(d) Backing up
1. Bring the vehicle to a complete stop.
2. With the brake pedal held down with your foot, shift the selector lever to the
Rº position.
NOTICE
Never shift into reverse while the vehicle is moving.
(e) Parking
1. Bring the vehicle to a complete stop.
2. Pull the parking brake lever up fully to securely apply the parking brake.
3. With the brake pedal pressed down, shift the selector lever to the Pº posi- tion.
While the vehicle is moving, never
attempt to move the selector lever
into Pº position under any circu-mstances. Serious mechanical da-mage and loss of vehicle control
may result. CAUTION
!
(f) Good driving practice
If the transmission is repeatedly upshifted
and downshifted between third gear and
overdrive when climbing a gentle slope,
the overdrive switch should be turned off. Be sure to turn the switch on immediately afterward.
Always keep your foot on the brake
pedal while stopped with the engine
running. This prevents the vehicle
from creeping. CAUTION
!
NOTICE
Do not hold the vehicle on an upgrade with the accelerator pedal.
It can cause the transmission tooverheat. Always use the brakepedal or parking brake.
(g) Rocking your vehicle if stuck
If you rock your vehicle to make it
out when it becomes stuck in snow,
mud, sand, etc., first check that
there is no physical object or people
around the vehicle. During opera-
tion, the vehicle may suddenly
move forward or backward, causing
injury or damage to nearby people
or objects. CAUTION
!

103
If you plan to drive your Toyota in
another country... First,
comply with the vehicle registration
laws. Second, confirm the availability of the
correct fuel (unleaded and minimum oc- tane number).
The three-way catalytic converter is
an emission control device installed in
the exhaust system.
The purpose is to reduce pollutants in the exhaust gas.
CAUTION!
Keep people and combustible ma- terials away from the exhaust pipe
while the engine is running. The ex-
haust gas is very hot.
Do not drive, idle or park your ve-
hicle over anything that might burn
easily such as grass, leaves, paper
or rags.
A large amount of unburned gases
flowing into the three-way catalytic
converter may cause it to overheatand create a fire hazard. To prevent this and other damage, observe thefollowing precautions:
Use only unleaded gasoline.
Do not drive with an extremely lowfuel level; running out of fuelcould cause the engine to misfire,
creating an excessive load on the
three-way catalytic converter.
Do not allow the engine to run atidle speed for more than 20 min-utes.
Avoid racing the engine.
Do not push-start or pull-start
your vehicle.
Do not turn off the ignition whilethe vehicle is moving.
NOTICE
Three-way catalytic converter
Operation in foreign countries

11 4
Before starting the engine, be sure to fol-
low the instructions in (a) Before crank- ingº.
Normal starting procedure
The multiport fuel injection system/se-
quential multiport fuel injection system in
your engine automatically controls the
proper air-fuel mixture for starting. You can start a cold or hot engine as follows:
1. With your foot off the accelerator ped-
al, crank the engine by turning the key
to STARTº. Release it when the en-
gine starts.
2. After the engine runs for about 10 sec-
onds, you are ready to drive.
If the weather is below freezing, let the en-
gine warm up for a few minutes before driving.
If the engine stalls...
Simply restart it, using the correct proce- dure given in normal starting. If the engine will not start-
See If your vehicle will not startº in Part 4.
Do not crank for more than 30 sec-
onds at a time. This may overheat
the starter and wiring systems.
Do not race a cold engine.
If the engine becomes difficult to
start or stalls frequently, have theengine checked immediately.
NOTICE Always slow down in gusty cross- winds. This will allow you much better control.
Drive slowly onto curbs and, if pos-
sible, at a right angle. Avoid driving onto high, sharp-edged objects and
other road hazards. Failure to do so
can lead to server tire damage result- ing in tire bursts.
When parking on a hill, turn the front
wheels until they touch the curb so that
the vehicle will not roll. Apply the park-
ing brake, and place the transmission in Pº (automatic) or in first or reverse
(manual). If necessary, block thewheels.
Washing your vehicle or driving
through deep water may get the
brakes wet. To see whether they are
wet, check that there is no traffic near
you, and then press the pedal lightly. If
you do not feel a normal braking force,
the brakes are probably wet. To dry
them, drive the vehicle cautiously
while lightly pressing the brake pedal
with the parking brake pulled. If they
still do not work safely, pull to the side
of the road and call a T oyota dealer for
assistance.
(b) Starting the engine
Tips for driving in various conditions

11 5
CAUTION
Before driving off, make sure that the parking brake if fully released
and the parking brake reminder
light is off.
Do not leave your vehicle unat- tended while the engine is run- ning.
Do not rest your foot on the brake
pedal while driving. It can cause
dangerous overheating, needless
wear, and poor fuel economy.
To drive down a long or steep hill, reduce your speed and downshift.
Remember, if you ride the brakes
excessively, they may overheat
and not work properly.
Be careful when accelerating, up-
shifting, downshifting or braking
on a slippery surface. Sudden ac-
celeration or engine braking,
could cause the vehicle to spin or skid.!
Do not drive in excess of the speed
limit. Even if the legal speed limit
permits it, do not drive over 140
km/h (85 mph) unless your vehicle
has high-speed capability tires.
Driving over 140 km/h (85 mph)
may result in tire failure, loss of
control and possible injury. Be sure to consult a tire dealer to de-
termine whether the tires on your
vehicle are high-speed capability tires or not before driving at suchspeeds.
Do not continue normal driving
when the brakes are wet. If they are
wet, your vehicle will require a lon-
ger stopping distance, and it may
pull to one side when the brakes
are applied. Also, the parking
brake will not hold the vehicle se-
curely. Make sure you have ethylene-glycol
antifreeze in the radiator.
Do not use alcohol type antifreeze.
NOTICE
Check the condition of the battery and cables. Cold temperatures reduce the capacity of
any battery, so it must be in top shape to provide enough power for winter starting.Chapter 7-3 tells you how to visually in-
spect the battery. Your Toyota dealer and
most service stations will be pleased tocheck the level of charge.
Make sure the engine oil viscosity is
suitable for the cold weather.
See Chapter 7-2 for recommended vis-
cosity.
Leaving a heavy summer oil in your
vehicle during winter months may cause
harder starting. If you are not sure about
which oil to use, call your Toyota dealer- he will be pleased to help. Keep the door locks from freezing. Squirt lock de-icer or glycerine into the
locks to keep them from freezing. To open
a frozen lock, try heating the key before in- serting it.
Winter driving tips

11 7
Getting
more kilometers/mileage from a li-
ter/gallon of fuel is easyÐjust take it easy.
It will help make your vehicle last longer,
too. Here are some specific tips on how to
save money on both fuel and repairs: Keep your tires inflated at the cor- rect pressure. Underinflation causes
tire wear and wastes fuel. See Chapter
7-2 for instructions.
Do not carry unneeded weight in
your vehicle. Excess weight puts a
heavier load on the engine, causing greater fuel consumption.
Avoid lenghty warm-up idling.
Once the engine is running smoothly,
begin driving-but gently. Remember,
however, that on cold winter days this
may take a little longer.
Accelerate slowly and smoothly.
Avoid jackrabbit starts. Get into high
gear as quickly as possible.
Avoid long engine idling. If you have
a long wait and you are not in traffic, it
is better to turn off the engine and start
again later.
Avoid engine lug or overrevving.
Use a gear position suitable for the
road on which you are travelling.
Avoid continuous speeding up and
slowing down. Stop-and-go driving
wastes fuel.
Avoid unnecessary stopping and
braking. Maintain a steady pace. Try
to time the traffic signals so you only
need to stop as little as possible or take
advantage of through streets to avoid
traffic lights. Keep a proper distance
from other vehicles to avoid sudden braking. This will also recduce wear on
your brakes.
Avoid heavy traffic or traffic jams
whenever possible.
Do not rest your foot on the clutch
or brake pedal. This causes needless
wear, overheating and poor fuel econ-
omy.
Maintain a moderate speed onhighways. The faster you drive, the
greater the fuel consumption. By re-
ducing your speed, you will cut down
on fuel consumption.
Keep the front wheels in properalignment. Avoid hitting the curb and
slow down on rough roads. Improper
alignment not only causes faster tire
wear but also puts an extra load on the
engine, which, it turn, wastes fuel.
Keep the bottom of your vehicle
free from mud, etc. This not only
lessens weight but also helps preventcorrosion.
Keep your vehicle tuned-up and in
top shape. A dirty air cleaner, improp-
er valve clearance, dirty plugs, dirty oil
and grease, brakes not adjusted, etc.
all lower engine performance and con-
tribute to poor fuel economy. For lon-
ger life of all parts and lower operating
costs, keep all maintenance work on
schedule, and if you often drive under severe conditions, see that your ve-
hicle receives more frequent mainte-
nance (For schedule maintenance in-
formation, please refer to the separate
Owner 's Manual Supplement/Main-
tenance Scheduleº).
CAUTION
Never turn off the engine to coast
down hills. Your power steering
and brake booster will not function
without the engine running. Also,
the emission control system oper-
ates properly only when the engine
is running.!
How to save fuel and make
your vehicle last longer, too

Part 4If your vehicle will not startÐ
(a) Simple checks
11 9
IN CASE OF AN EMERGENCY
If your vehicle will not start
If your engine stalls while driving
If your vehicle overheats
If you have a flat tire
If your vehicle needs to be towed
If you cannot shift automatic
transmission selector lever
If you lose your keys
Before making these checks, make sure
you have followed the correct starting pro-
cedure given in How to start the engineº
in Part 3 and that you have sufficient fuel.
If the engine is not turning over or is
turning over too slowlyÐ
1. Check that the battery terminals are
tight and clean.
2. If the battery terminals are O.K., switch on the interior light.
3. If the light is out, dim or goes out when the starter is cranked, the battery is
discharged. You may try jump starting.
See (c) Jump startingº for further in- structions.
If the light is O.K., but the engine still will
not start, it needs adjustment or repair.
Call a Toyota dealer or qualified repair shop.
NOTICE
Do not pullÐ or push-start the vehicle. It may damage the vehicle
or cause a collision when theengine starts. Also the three-way catalytic converter may overheatand become a fire hazard.
If the engine turns over at its normal
speed but will not startÐ
1. Check that all the push-on connectors are tight. (For example, connections at the spark plugs, ignition coil and/or dis-
tributor)
2. If the connectors are O.K., the engine may be flooded because of repeated
cranking. See (b) Starting a flooded
engineº for further instructions.