brakes TOYOTA TUNDRA 2004 1.G Owners Manual

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(a) Brake System Warning Light and
Buzzer
This light comes on in the following cases
when the ignition key is in the “ON” posi-
tion.
When the parking brake is applied...
With the vehicle stability control system—
This light comes on for a few seconds
when the ignition key is turned to the
“ON” position even after the parking brake
is released.
When the brake fluid level is low...
CAUTION
It is dangerous to continue driving
normally when the brake fluid level is
low.
When the hydraulic brake booster
fails (with the vehicle stability con-
trol system)...
If the hydraulic booster causes a problem
resulting in poor braking performance, the
warning light comes on and buzzer sounds
continuously. Have your vehicle checked at your
Toyota dealer in the following cases:
The light does not come on even if the
parking brake is applied when the igni-
tion key is in the “ON” position.
With the vehicle stability control system—
The light does not come on even if the
ignition key is turned on with the park-
ing brake released.
A warning light turning on briefly during
operation does not indicate a problem.
CAUTION
Without the vehicle stability control
system—
If the light does not turn off even
after the parking brake is released
while the engine is running, immedi-
ately stop your vehicle at a safe
place and contact your Toyota dealer.
In this case, the brakes may not work
properly and your stopping distance
will become longer. Depress the brake
pedal firmly and bring the vehicle to
an immediate stop.
With the vehicle stability control sys-
tem—
If any of the following conditions oc-
curs, immediately stop your vehicle at
a safe place and contact your Toyota
dealer.
The light does not turn off even
after the parking brake is released
while the engine is running.
The warning buzzer comes on to-
gether with the warning light.
In either case, this can indicate that
the brakes may not work properly
and your stopping distance will be-
come longer. Depress the brake
pedal firmly and bring the vehicle
to an immediate stop.
The brake system warning light re-
mains on together with the “ABS”
warning light.
In this case, not only the antilock
brake system will fail but also the
vehicle will become extremely un-
stable during braking.

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(i) “VSC TRAC” Warning Light
The light warns that there is a problem
somewhere in the following.
Vehicle stability control system
Traction control system
“AUTO LSD” system
The light will come on when the ignition
key turned to “ON”, and will go off after
a few seconds.
It is not a malfunction that the warning
light may stay on for 60 seconds after the
ignition key is turned to the “ON” position.
Depressing the brake pedal repeatedly
may turn on the lights. It is normal if they
go out after a few seconds.
There is no problem when the “VSC
TRAC” warning light comes on when the
brake actuator temperature becomes high.
If the light comes on while driving, the
above mentioned systems do not work.
However, as the brakes operate normally
when applied, it is no problem to continue
your driving. In the following cases, contact your Toyota
dealer:
The warning light does not come on
after the ignition key is turned to “ON”.
The warning light remains on after the
ignition key is turned to “ON”.
The warning light comes on while driv-
ing.
(j) Open Door Warning Light
This light remains on until all the doors
are completely closed.
(k) SRS Warning Light
This light will come on when the igni-
tion key is turned to the “ON” position.
After about 6 seconds, the light will go
off. This means the system of the air-
bag and front seat belt pretensioners
are operating properly.
The warning light system monitors the air-
bag sensor assembly, front airbag sen-
sors, front seat belt pretensioner assem-
blies, inflators, warning light,
interconnecting wiring and power sources. If either of the following conditions occurs,
this indicates a malfunction somewhere in
the parts monitored by the warning light
system. Contact your Toyota dealer as
soon as possible to service the vehicle.
The light does not come on when the
ignition key is turned to the “ON” posi-
tion, or the light remains on.
The light comes on or flashes while
driving.
(l) Unengaged “Park” Warning Light (with automatic transmission and
front drive control lever)
This light warns that the transmission
“Park” mechanism is not engaged. If the
front drive control lever is in the “N” posi-
tion while the selector lever is in the “P”
position, the transmission will disengage
and the wheels will not lock.
CAUTION
To restore the park function, shift the
front drive control lever out of “N”,
or the vehicle can move.

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Leave the system on during the ordi-
nary driving so that it can operate
when needed.
You may hear a sound in the engine
compartment for a few seconds when the
engine is started or just after the vehicle
begins to move. This means that the trac-
tion control system is in the self −check
mode, but does not indicate a malfunction.
When the traction control system is oper-
ating, the following conditions occur:
The system controls the spinning of the
rear wheels (two −wheel drive models)
or 4 wheels (four −wheel drive models).
At this time, the slip indicator light
blinks.
You may feel vibration or noise in your
vehicle, caused by operation of the
brakes. This indicates the system is
functioning properly.
The slip indicator light comes on for a few
seconds when the ignition key is turned
to “ON”. If the indicator light does not
come on when the ignition is turned on,
contact your Toyota dealer.
Ty p e A
Ty p e B
“VSC TRAC” warning light
This light warns that there is a problem
somewhere in the following.
Traction control system
Vehicle stability control system
“AUTO LSD” system
When the system is normal and the igni-
tion key is turned to “ON”, the warning
light will come on and will go off after a
few seconds.
It is not a malfunction that the warning
light may stay on for 60 seconds after the
ignition key is turned to “ON”.
Depressing the brake pedal repeatedly
may turn on the light. It is normal if it
goes out after a few seconds.
The brake actuator temperature increases
during continuous operation of the above
mentioned systems such as on slippery
roads. If the brake actuator temperature
becomes too high while any of the sys-
tems is operating, a buzzer will start to
sound intermittently to indicate that the
traction control system can no longer op-
erate. In this case, immediately stop your
vehicle at a safe place.

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If the system continues to operate, the
buzzer sound changes from intermittent to
continuous. (The continuous buzzer
sounds for about 3 seconds.)
At the time, the “VSC TRAC” warning light
will come on and the traction control sys-
tem temporarily stops operating in order to
protect the brake actuator. (Although the
traction control system does not operate,
it is no problem to continue driving.) The
system will be automatically restored after
a short time and the “VSC TRAC” warning
light goes off.
If the light comes on while driving, the
traction control system does not work.
However, as the brakes operate normally
when applied, it is no problem to continue
your driving.
In the following cases, contact your Toyota
dealer:
The warning light does not come on
after the ignition key is turned to “ON”.
The warning light remains on after the
ignition key is turned to “ON”.
The warning light comes on while driv-
ing.
The “AUTO LSD” system aids traction
by using the traction control system to
control engine performance and braking
when one of the rear wheels begins to
spin.
This system is used only when wheel
spinning occurs in a ditch or on a slip-
pery or rough surface.
This system is effective in case one of
the rear wheels is spinning.
NOTICE
Do not use the “AUTO LSD” system
in conditions other than the above. A
much greater steering effort and more
careful cornering control will be re-
quired.
“AUTO LSD” system

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Ty p e A
Ty p e B
“VSC TRAC” warning light
This light warns that there is a problem
somewhere in the following.
“AUTO LSD” system
Traction control system
Vehicle stability control system
When the system is normal and the igni-
tion key is turned to “ON”, the warning
light will come on and will go off after a
few seconds.
It is not a malfunction that the warning
light may stay on for 60 seconds after the
ignition key is turned to “ON”.
Depressing the brake pedal repeatedly
may turn on the light. It is normal if it
goes out after a few seconds.
The brake actuator temperature increases
during continuous operation of the above
mentioned systems such as on slippery
roads. If the brake actuator temperature
becomes too high while any of the sys-
tems is operating, a buzzer will start to
sound intermittently to indicate that the
“AUTO LSD” system can no longer oper-
ate. In this case, immediately stop your
vehicle at a safe place. If the system continues to operate, the
buzzer sound changes from intermittent to
continuous. (The continuous buzzer
sounds for about 3 seconds.)
At the time the “VSC TRAC” warning light
will come on and the “AUTO LSD” system
temporarily stops operating in order to
protect the brake actuator. (Although the
“AUTO LSD” system does not operate, it
is no problem to continue driving.) The
system will be automatically restored after
a short time and the “VSC TRAC” warning
light goes off.
If the light comes on while driving, the
“AUTO LSD” system does not work. How-
ever, as the brakes operate normally when
applied, it is no problem to continue your
driving.
In the following cases, contact your Toyota
dealer:
The warning light does not come on
after the ignition key is turned to “ON”.
The warning light remains on after the
ignition key is turned to “ON”.
The warning light comes on while driv-
ing.

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NOTICE
Do not drive with the “AUTO LSD”
switch continuously turned on.
The vehicle stability control system
helps provide integrated control of the
systems such as antilock brake sys-
tem, traction control, engine control,
etc. This system automatically controls
the output of the brakes or engine to
help prevent the vehicle from skidding
when cornering on a slippery road sur-
face or operating steering wheel abrupt-
ly.
The vehicle stability control activates
when the vehicle speed is more than 15
km/h (9 mph).
You may hear a sound in the engine
compartment for a few seconds when the
engine is started or just after the vehicle
begins to move. This means that the sys-
tem is in the self −check mode, but does
not indicate a malfunction.CAUTION
Do not rely excessively on the ve-
hicle stability control system. Even
if the vehicle stability control sys-
tem is operating, you must always
drive carefully and attentively to
avoid serious injury. Reckless driv-
ing will result in an unexpected ac-
cident. If the slip indicator light
blinks and an alarm sounds, special
care should be taken while driving.
Only use tires of specified size. The
size, manufacturer, brand and tread
pattern for all 4 tires should be the
same. If you use the tires other
than specified, or different type or
size, the vehicle stability control
system may not function correctly.
When replacing the tires or wheels,
contact your Toyota dealer. (See
“Checking and replacing tires” in
Section 72.)
Vehicle stability control
system

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“VSC TRAC” warning light
This light warns that when there is a
problem somewhere in the following.
Vehicle stability control system
Traction control system
“AUTO LSD” system
The light will come on when the ignition
key is turned to “ON”, and will go off after
about a few seconds.
The light may come on for 60 seconds
after the ignition key is turned to “ON”. It
is normal if they go out after a while.
Depressing the brake pedal repeatedly
may turn on the light. It is normal if they
go out after a few seconds.
If the light comes on while driving, the
vehicle stability control system does not
work. However, as the brakes operate nor-
mally when applied, it is no problem to
continue your driving. In the following cases, contact your Toyota
dealer:
The warning light does not come on
after the ignition key is turned to “ON”.
The warning light remains on after the
ignition key is turned to “ON”.
The warning light comes on while driv-
ing.
Pedal type
Lever type
Parking brake

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Your engine is fitted with twin ground
electrode spark plugs.
NOTICE
Use only twin ground electrode spark
plugs for your engine performance.
Without the vehicle stability control
system
The tandem master cylinder brake system
is a hydraulic system with two separate
sub−systems. If either sub −system s hould
fail, the other will still work. However, the
pedal will be harder to press, and your
stopping distance will increase. Also, the
brake system warning light may come on.
CAUTION
Do not drive your vehicle with only a
single brake system. Have your
brakes fixed immediately.
With the vehicle stability control sys-
tem—
This brake system has 2 independent hy-
draulic circuits. If either circuit should fail,
the other will still work. However, the ped-
al will be harder to press, and your stop-
ping distance will increase. Also, the
brake system warning light may come on.
CAUTION
Do not drive your vehicle with only a
single brake system. Have your
brakes fixed immediately.
BRAKE BOOSTER (without the vehicle
stability control system)
The brake booster uses engine vacuum to
power −assist the brakes. If the engine
should quit while you are driving, you can
bring the vehicle to a stop with normal
pedal pressure. There is enough reserved
vacuum for one or two stops—but no
more!
CAUTION
Do not pump the brake pedal if the
engine stalls. Each push on the
pedal uses up your reserved vacu-
um.
Even if the power assist is com-
pletely lost, the brakes will still
work. But you will have to push the
pedal hard, much harder than nor-
mal. And your braking distance will
increase.
Twin ground electrode spark
plugs (5VZFE engine) Brake system

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BRAKE BOOSTER (with the vehicle sta-
bility control system)
The brake booster uses brake fluid pres-
surized by the pump to power −assist the
brakes. If the brake booster fails during
driving, the brake system warning light
comes on and buzzer sounds continuous-
ly. In this case, the brakes may not work
properly. If they do not work well, depress
the brake pedal firmly. If the brake system
warning light comes on, immediately stop
your vehicle and contact your Toyota deal-
er.
The brake system warning light may stay
on for about 60 seconds after the ignition
key is turned to the “ON” position. It is
normal if the light turns off after a while.
Depressing the brake pedal repeatedly
may turn on the brake system warning
light and buzzer. It is normal if the light
turns off and the buzzer stops sounding
after a few seconds.
You may hear a small sound in the engine
compartment after the engine is started or
the brake pedal is depressed repeatedly.
This is a pump pulsating sound of the
brake system, and it is not a malfunction.CAUTION
Do not pump the brake pedal if the
engine stalls. Each push on the
pedal uses up your brake fluid
pressure reserve.
Even if the power assist is com-
pletely lost, the brakes will still
work. But you will have to push the
pedal hard, much harder than nor-
mal. And your braking distance will
increase.
ANTILOCK BRAKE SYSTEM (without
the vehicle stability control system)
The antilock brake system is designed
to help prevent lockup of the wheels
during a sudden braking or braking on
slippery road surfaces. This assists in
providing directional stability and steer-
ing performance of the vehicle under
these circumstances.
Effective way to press the ABS brake
pedal: When the anti −lock brake system
function is in action, you may feel the
brake pedal pulsating and hear a noise.
In this situation, to let the anti −lock
brake system work for you, just hold the
brake pedal down more firmly. Do not
pump the brake in a panic stop. This
will result in reduced braking performan-
ce.
The anti −lock brake system becomes op-
erative after the vehicle has accelerated
to a speed in excess of approximately 10
km/h (6 mph). It stops operating when the
vehicle decelerates to a speed below
approximately 5 km/h (3 mph).
Depressing the brake pedal on slippery
road surfaces such as on a manhole cov-
er, a steel plate at a construction site,
joints in a bridge, etc. on a rainy day
tends to activate the anti −lock brake sys-
tem.
You may hear a click or motor sound in
the engine compartment for a few seconds
when the engine is started or just after
the vehicle begins to move. This means
that the anti −lock brake system is in the
self −check mode, and does not indicate a
malfunction.

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Either of the following conditions may
occur, but do not indicate a malfunc-
tion:
The light may stay on for about 60
seconds after the ignition key is turned
to the “ON” position. It is normal if it
turns off after a while.
Depressing the brake pedal repeatedly
may turn on the light. It is normal if it
turns off after about a few seconds. BRAKE ASSIST SYSTEM (with the ve-
hicle stability control system)
When you slam the brakes on, the
brake assist system judges as an emer-
gency stop and provides more powerful
braking for a driver who cannot hold
down the brake pedal firmly.
When you slam the brakes on, more pow-
erful braking will be applied. At this time,
you may hear a sound in the engine
compartment and feel the vibrations of the
brake pedal. This does not indicate a mal-
function.
The brake assist system becomes opera-
tive after the vehicle has accelerated to
a speed in excess of approximately 10
km/h (6 mph). It stops operating when the
vehicle decelerates to a speed below
approximately 5 km/h (3 mph).
For an explanation of this system’s warn-
ing light, see “Service reminder indicators
and warning buzzers” in Section 1
−6.
The brake pad wear limit indicators on
your disc brakes give a warning noise
when the brake pads are worn to where
replacement is required.
If you hear a squealing or scraping noise
while driving, have the brake pads
checked and replaced by your Toyota
dealer as soon as possible. Expensive ro-
tor damage can result if the pads are not
replaced when necessary.
Brake pad wear limit
indicators