engine VAUXHALL VIVARO 2014.5 Workshop Manual

Vehicle care135Engine coolantThe coolant provides freeze
protection down to approx. -28 °C.Caution
Only use approved antifreeze.
Coolant level
Caution
Too low a coolant level can cause engine damage.
If the cooling system is cold, the
coolant level should be just above the
MIN mark. Top up if the level is low.9Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
Top up with antifreeze. If no
antifreeze is available, use clean tap
water or distilled water. Install the cap
tightly. Have the antifreeze
concentration checked and have the
cause of the coolant loss remedied by a workshop.
If a substantial amount of coolant is
required, it will be necessary to bleed
any trapped air from the cooling
system. Seek the assistance of a
workshop.
If the coolant temperature is too high, control indicator W 3 84 illuminates
red in the instrument cluster, together
with C 3 82. Consult a workshop if
coolant level is sufficient.
Power steering fluidCaution
Extremely small amounts of
contamination can cause steering
system damage and cause it to not work properly. Do not allow
contaminates to contact the fluid
side of the reservoir cap or from
entering the reservoir.
The power steering fluid reservoir is located below the front wheel arch,
behind a trim panel.
The fluid level normally does not need
to be checked. If an unusual noise is
heard during steering or if the power
steering reacts conspicuously, seek
the assistance of a workshop.

Vehicle care137
The brake fluid level must be betweenthe MIN and MAX marks.
When topping up, ensure maximum cleanliness as contamination of the
brake fluid can lead to brake system
malfunctions. Have the cause of the
loss of brake fluid remedied by a
workshop.
Only use high-performance brake
fluid approved for your vehicle.
Brake fluid 3 166.
Vehicle battery
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
4 weeks can lead to battery
discharge. Disconnect the clamp from the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
Warning label
Meaning of symbols:
■ No sparks, naked flames or smoking.
■ Always shield eyes. Explosive gases can cause blindness or
injury.
■ Keep the vehicle battery out of reach of children.
■ The vehicle battery contains sulfuric acid which could cause
blindness or serious burn injuries.

138Vehicle care
■See the Owner's Manual for further
information.
■ Explosive gas may be present in the vicinity of the battery.
Charging the vehicle battery9 Danger
Ensure adequate ventilation when
charging the battery. There is a
risk of explosion if gases
generated during charging are
allowed to accumulate!
Jump starting 3 159.
Replacing the vehicle battery
Have the vehicle battery replaced by
a workshop.
Diesel fuel filter
Drain diesel fuel filter of residual
water at every engine oil change.
Place a container underneath the
filter housing. Loosen the knurled
screw on the lower part of the filter by approx. one turn, to drain off the
water.
The filter is drained as soon as water-
free diesel fuel emerges. Retighten
the screw.
Check diesel fuel filter at shorter
intervals if the vehicle is subjected to
extreme operating conditions.
Diesel fuel system
bleeding
If the fuel tank has been run dry, it will
be necessary to air vent or bleed the
diesel fuel system.
Refuel then proceed as follows: ■ Switch on the ignition (key to position M) for 5 seconds at a time.
■ Switch off ignition (key to position A) for 3 seconds.
■ Repeat this process multiple times.
■ Start the engine (key to position D)
then switch off (key to position St).
If the engine fails to start, seek the
assistance of a workshop.
Starting the engine 3 111.

Vehicle care147
No.Circuit1Vehicle battery (with electronic
key system)2APC battery backup (with elec‐
tronic key system)3Passenger compartment heater4Adaptations5Adaptations6Passenger compartment heater7Additional air conditioning8Additional heating9Electric exterior mirrors, addi‐
tional adaptations10Heated exterior mirrors11Radio, multimedia, electric exte‐
rior mirrors, diagnostic socket12Multimedia, trailer hitch13Fuel injection system, courtesy
lightsNo.Circuit14Fuel injection system, tyre pres‐ sure monitoring system, elec‐
tronic key system15Hazard warning flashers, turn and lane-change signals16Central locking17Left-hand high beam, right-hand
low beam, tail lights, left-hand
daytime running light18Front fog lights, rear fog lights,
number plate lighting19Alarm, horn, automatic light
control, wiper20Instrument cluster21Light switch22Rear window wiper, windscreen
washer pump, horn23APC general battery24Reversing lights25Engine start-stop buttonNo.Circuit26Fuel injection, starter27Airbag, steering column lock28Passenger power window29Power steering30Brake lights31APC battery backup (with elec‐
tronic key system)32Service display33Cigarette lighter, power outlet34Right-hand high beam, left-
hand low beam, headlights,
right-hand daytime running light35Brake lights, ABS, immobiliser36Interior lighting, air conditioning37Starting with electronic key
system38Rear window wiper39Warning chimes

Vehicle care155
6. Screw the filler hose to the tyrevalve.
7. The switch on the compressor must be set to O.
8. Connect the electrical connection cable to the power outlet or
cigarette lighter socket.
To avoid discharging the vehicle
battery, we recommend running
the engine.9. Set the rocker switch on the compressor to I. The tyre is filled
with sealant.
10. The compressor pressure gauge briefly indicates up to 6 bar(600 kPa/87 psi). Then the
pressure starts to drop.
11. All of the sealant is pumped into the tyre. Then the tyre is inflated.12. The prescribed tyre pressureshould be obtained within
15 minutes. Tyre pressure
3 178 . When the correct pressure
is obtained, switch off the
compressor.
If the prescribed tyre pressure is
not obtained within 15 minutes,
remove the tyre repair kit. Move
the vehicle one tyre rotation
(approx. 2 metres). Reattach the
tyre repair kit and continue the
filling procedure for 15 minutes. If
the prescribed tyre pressure is still not obtained, the tyre is too badly

Vehicle care157
Replace the used sealant bottle.
Dispose of the sealant bottle as
prescribed by applicable laws.
Wheel changing
Some vehicles are equipped with a
tyre repair kit instead of a spare wheel 3 154.
Make the following preparations and
observe the following information:
■ Park the vehicle on a level, firm and
non-slippery surface. The front wheels must be in the straight-ahead position.
■ Apply the parking brake and engage first gear or reverse gear.
■ Remove the spare wheel 3 158.
■ Never change more than one wheel
at a time.
■ Use the jack only to change wheels
in case of puncture, not for a
seasonal winter or summer tyre
change.
■ If the ground on which the vehicle is standing is soft, a solid board
(max. 1 cm thick) should be placed
under the jack.■ Take heavy objects out of the vehicle before jacking up.
■ No people or animals may be in the
vehicle when it is jacked-up.
■ Never crawl under a jacked-up vehicle.
■ Do not start the engine when the vehicle is raised on the jack.
1. Remove the wheel cover (using the hook supplied). Vehicle tools
3 148.
2. Loosen each of the wheel bolts by
half a turn using the wheel
wrench. Ensure the wrench
locates securely. The wrench
should turn anticlockwise to
loosen the bolts. Invert the wrench if necessary.
3. Place lifting pad spigot of the jack
under the jacking hole located
nearest the wheel concerned.
Ensure the jack is positioned
correctly. The jack base must be
on the ground directly below the
jacking hole in a manner that
prevents it from slipping.
4. Install wrench onto the jack and raise the vehicle by turning the
wrench until the wheel is clear of
the ground.

160Vehicle care
■ A discharged vehicle battery canalready freeze at a temperature of
0 °C. Defrost the frozen battery
before connecting jump leads.
■ Wear eye protection and protective
clothing when handling a battery.
■ Use a booster battery with the same voltage (12 volts). Its capacity(Ah) must not be much less than
that of the discharged battery.
■ Use jump leads with insulated terminals and a cross section of at
least 16 mm 2
(25 mm 2
for diesel
engines).
■ Do not disconnect the discharged vehicle battery from the vehicle.
■ Switch off all unnecessary electrical
consumers.
■ Do not lean over the battery during jump starting.
■ Do not allow the terminals of one lead to touch those of the other
lead.
■ The vehicles must not come into contact with each other during thejump starting process.■ Apply the parking brake, transmission in neutral.
■ Open the positive terminal protection caps of both batteries.
The battery is located in the engine
compartment.
Remove cover to access the battery.
Lead connection order:
1. Connect the red lead to the positive terminal of the booster
battery.
2. Connect the other end of the red lead to the positive terminal of the
discharged battery.
3. Connect the black lead to the negative terminal of the booster
battery.
4. Connect the other end of the black
lead to a vehicle grounding point,
such as the engine block or an
engine mounting bolt. Connect as

Vehicle care161
far away from the discharged
vehicle battery as possible,
however at least 60 cm.
Route the leads so that they cannot
catch on rotating parts in the engine
compartment.
To start the engine: 1. Start the engine of the vehicle providing the jump start.
2. After 5 minutes, start the other engine. Start attempts should be
made for no longer than
15 seconds at an interval of
1 minute.
3. Allow both engines to idle for approx. 3 minutes with the leads
connected.
4. Switch on electrical consumers (e.g. headlights, heated rear
window) of the vehicle receiving
the jump start.
5. Reverse above sequence exactly when removing leads.Towing
Towing the vehicle
Release cap by using a screwdriver.
The towing eye is stowed with the
vehicle tools 3 148.
Screw the towing eye fully into the
front towing point.
Attach a tow rope - or better still a tow
rod - to the towing eye, never to the
bumper or front suspension units.
Caution
Do not tow the vehicle from the
rear. The front towing eye must
only be used for towing and not
recovering a vehicle.
Caution
Activate the child locks in the rear
doors if the rear seats are
occupied. Child locks 3 28.
Switch on ignition to release steering
wheel lock and to permit operation of
brake lights, horn and windscreen
wipers.
Transmission in neutral.
Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.
When the engine is not running,
considerably more force is needed to
brake and steer.

Vehicle care163
If using a vehicle wash, comply with
the vehicle wash manufacturer's
instructions. The windscreen wipers and rear window wiper must be
switched off. Remove antenna and
external accessories such as roof
racks etc.
If you wash your vehicle by hand,
make sure that the insides of the
wheel housings are also thoroughly
rinsed out.
Clean edges and folds on opened
doors and the bonnet as well as the
areas they cover.Caution
Always use a cleaning agent with
a pH value of 4 to 9.
Do not use cleaning agents on hot surfaces.
Have the door hinges of all doors
greased by a workshop.
Do not clean the engine compartment with a steam-jet or high-pressure jet
cleaner.
Thoroughly rinse and leather-off the vehicle. Rinse leather frequently. Use
separate leathers for painted and
glass surfaces: remnants of wax on
the windows will impair vision.
Exterior lights
Headlight and other light covers are
made of plastic. Do not use any
abrasive or caustic agents, do not use an ice scraper, and do not clean them
dry.
Polishing and waxing Wax the vehicle regularly (at the
latest when water no longer beads).
Otherwise, the paintwork will dry out.
Polishing is necessary only if the paint
has become dull or if solid deposits
have become attached to it.
Paintwork polish with silicone forms a
protective film, making waxing
unnecessary.
Plastic body parts must not be treated with wax or polishing agents.Windows and windscreen wiper
blades
Use a soft lint-free cloth or chamois leather together with window cleanerand insect remover.
When cleaning the rear window from
inside, always wipe in parallel to the
heating element to prevent damage.
For mechanical removal of ice, use a
sharp-edged ice scraper. Press the
scraper firmly against the glass so
that no dirt can get under it and
scratch the glass.
Clean smearing wiper blades with a
soft cloth and window cleaner.
Wheels and tyres Do not use high-pressure jet
cleaners.
Clean rims with a pH-neutral wheel
cleaner.
Rims are painted and can be treated
with the same agents as the body.

Service and maintenance165Service and
maintenanceGeneral information ...................165
Recommended fluids, lubricants and parts .................................... 166General information
Service information In order to ensure economical and
safe vehicle operation and to
maintain the value of your vehicle, it
is of vital importance that all
maintenance work is carried out at the proper intervals as specified.
The detailed, up-to-date service
schedule for the vehicle is available at
the workshop.
Service display 3 78.
Engine identification 3 169.
European service intervals
Maintenance of your vehicle is
required every 25,000 miles or after
2 years, whichever occurs first,
unless otherwise indicated by the
service display.
Confirmations
Confirmation of service is recorded in the Service and Warranty Booklet.
The date and mileage is completed
with the stamp and signature of the
servicing workshop.Make sure that the Service and
Warranty Booklet is completed
correctly as continuous proof of
service is essential if any warranty or goodwill claims are to be met, and is
also a benefit when selling the
vehicle.
Service display
The service interval is based on several parameters depending on
usage.
The service display, located in the
Driver Information Centre, indicates
when the next service is due. Seek
the assistance of a workshop.
Service display 3 78.