brake VOLKSWAGEN CC 2009 Repair Manual

WARNING
Improper use of power washers can cause serious invisible
permanent damage leading to tire failure and loss of vehicle
control. This can cause accidents and severe personal injury.
Keep sufficient distance between water jet and tires. Never
wash tires with a nozzle that sprays the water out in a direct
stream regardless of the distance to the tire and even for a very
short time.
Never use “dirt blasters” to clean tires. Even spraying from a
relatively long distance for a very short time can do visible or
invisible damage to tires.
WARNING
After the vehicle has been washed, the wet brakes or, in winter,
brake discs or pads coated with ice, react slower and need
longer stopping distances.
Always dry the brakes and clean off any ice coatings with a
few careful applications of the brake. Make sure not to endan-
ger other motorists or cyclists or disobey legal requirements.
NOTICE
Water temperature should not be more than +140 °F (+60 °C).
To help prevent damage to the paint, do not wash the vehicle
in direct sunlight.
In order for Park Distance Control to work correctly, the sen-
sors in the rear bumper must be kept clean and clear of snow
and ice.
When using a power washer or steam cleaner, only spray the
sensors directly for a short period of time and always keep the
nozzle at least 4 inches (10 cm) from the sensor.
Do not clean icy or snow-covered windows with a power
washer.
When washing or rinsing the vehicle in cold weather, do not
let water get into the lock cylinders or point the hose at gaps
around the doors, hood, or luggage compartment lid. The water

Engine life is influenced by how you drive the vehicle for the first
1000 miles (1600 km). Even afterwards, driving at moderate engine
speeds, especially when the engine is cold, will tend to reduce engine
wear and help the engine to last longer and go farther. But do not
drive at an excessively low engine speed, either. Always downshift if
the engine is not running smoothly. For the first 600 miles
(1000 km):
Do not use full throttle.
Don't let the engine speed get above 2/3 the maximum speed.
Do not tow a trailer.
From 600 to 1000 miles (1000 to 1600 km): Speed may gradually
be increased to maximum permissible road and engine speed.
New tires and brake pads
New tires and replacement tires ⇒  Tires and wheels
Brakes ⇒  About the brakes
Breaking in a new engine gently will increase service life and
reduce oil consumption.
Parts and accessories

Preparations
Set the electronic parking brake. If the electronic parking brake
cannot be set, you must find another way to help prevent the vehicle
from moving.
Switch off the ignition.
Removing the selector gate cover
Pull upward on the cover around the selector lever sleeve
⇒ fig. 182.
Slip the cover up and over the selector lever ⇒ .
Emergency release for the selector lever (Version A)
With the screwdriver from the vehicle tool kit, carefully push the
release lever ⇒ fig. 183 A in the direction of the arrow and hold it in
this position.
Press the release button in the selector lever handle and shift the
selector lever to Neutral (N).
Carefully press the selector gate cover back in place, making sure
that the electrical wiring stays in the correct position and is not
pinched or damaged.
Emergency release for the selector lever (Version B)
Push the release lever ⇒ fig. 183 B in the direction of the arrow and
hold it in this position.
Press the release button in the selector lever handle and shift the
selector lever to Neutral (N).
Carefully press the selector gate cover back in place, making sure
that the electrical wiring stays in the correct position and is not
pinched or damaged.
WARNING
Never shift the transmission out of Park (P) without first setting
the electronic parking brake. Otherwise, the vehicle can start to
roll unexpectedly, especially on hills or inclines, and cause an
accident and serious injuries.

WARNING
Changing a wheel, especially on the side of the road, can be
dangerous. To help reduce the risk of serious personal injury:
Always stop the vehicle as soon as it is safe to do so. Move
the vehicle a safe distance off the road where it is safe to
change the wheel.
Always make sure that all passengers, especially children,
are in a safe place outside the vehicle and away from the vehi-
cle and traffic (such as behind a guard rail).
Turn on the emergency flashers and set up another warning
device about 25 yards (25 meters) behind the vehicle to warn
approaching traffic.
Change a wheel by yourself only if you are familiar with the
necessary steps. Otherwise, get expert assistance.
Always switch the engine off, set the electronic parking
brake, and shift the transmission into Park (P) (automatic
transmission) or any gear (manual only) to help prevent the ve-
hicle from moving suddenly and slipping off the jack.
Always make sure that the ground is level and firm. If neces-
sary, place the jack on a large and sturdy board or on a similar
ground support.
Always block the wheel diagonally opposite the wheel being
changed with chocks or other similar things.
If you are towing a trailer, always unhitch it from your vehicle
before starting to change the wheel. Always apply the trailer
brakes firmly and make sure the trailer cannot move uninten-
tionally.
Always use proper and undamaged tools when changing a
wheel.
Once a wheel is lifted off the ground, having the transmission
in Park (P) or in gear will not prevent sudden vehicle move-
ment.
Always use a jack that has been approved by the manufac-
turer for your vehicle. Never use other jacks, even if they have
been approved for use on other Volkswagen models.
To reduce the risk of losing control, crashes, and serious
personal injuries, never loosen the screws on rims with thread-
ed rim rings.

length and bolt head shape must be used. The attachment of the
wheels and function of the brake system depend on this.
It may not be possible to use wheel bolts from different vehicles of the
same model.
Wheel bolt tightening torque
Correctly tightened bolts for steel and alloy wheel rims should have a
torque of 88 ft-lbs. (120 Nm). After changing a wheel, have the wheel
bolt tightening torque checked right away with an accurate torque
wrench.
Before you check the tightening torque, replace corroded and diffi-
cult-to-turn wheel bolts and clean the threads in the wheel hub.
Never grease or oil the wheel bolts and the threads in the wheel
hubs. The bolts can come loose while driving if greased or oiled, even
if tightened to the required torque.
WARNING
Improperly tightened wheel bolts can come loose while driving
and cause you to lose control over the vehicle, resulting in ac-
cidents and serious injuries.
Only use wheel bolts that belong your vehicle and to the
wheel being installed.
Never use different wheel bolts.
Wheel bolts and wheel hub threads must always be clean,
easy-to-turn and free of oil and grease.
Only use the lug wrench that is supplied with the vehicle to
loosen the wheel bolts.
Loosen the wheel bolts only about 1 turn before lifting the
vehicle with the jack.
Never grease or oil the wheel bolts and the threads in the
wheel hubs. The bolts can come loose while driving if greased
or oiled, even if tightened to the required torque.
Never loosen bolted connections on wheel rims with bolted
rim rings.
If the wheel bolts are not tightened to the proper torque, the
wheel can come off the vehicle when it is moving. Extremely
high torque can damage the wheel bolts and/or their threads.

2. Switch off the engine. Automatic transmission: shift the transmis-
sion into Park (P)) ⇒  Automatic transmission: Selector lever. Man-
ual transmission only: shift into a gear ⇒  Manual transmission:
Gearshift lever. Then set the electronic parking brake ⇒ Braking
and parking to help prevent the vehicle from moving.
3. If towing a trailer: Unhitch the trailer from the vehicle and park the
trailer properly.
4. Straighten the steering wheel so that the front wheels point straight
forward.
5. Block the diagonally opposite wheel with chocks or other suitable
things.
6. Loosen the wheel bolts of the wheel to be changed ⇒  Wheel bolts.
7. Find the jack lift point ⇒ fig. 191 on the vehicle frame that is closest
to the wheel to be changed.
8. Crank up the jack so that it still just fits underneath the lift point.
9. Position the jack so that its base is directly underneath the lift point
⇒ fig. 192, making sure that the entire base of the jack rests se-
curely on the ground.
10. Align the jack and wind up the jack claw at the same time, until
the claw cradles the vertical rib underneath the vehicle ⇒ fig. 192.
11. Continue cranking up the jack until the wheel is just a little off
the ground.

The vehicle may only be lifted by a jack positioned at one of the four
jack lift points ⇒ .
Checklist
For your own safety and that of your passengers, carry out the follow-
ing steps in the order listed ⇒ .
1. Find a level spot on firm ground for lifting the vehicle.
2. Switch off the engine. Automatic transmission: shift the transmis-
sion into Park (P)) ⇒  Automatic transmission: Selector lever. Man-
ual transmission: shift into a gear ⇒  Manual transmission: Gear-
shift lever. Then set the electronic parking brake ⇒  Braking and
parking to help prevent the vehicle from moving.
3. If towing a trailer: Unhitch the trailer from the vehicle and park the
trailer properly.
4. Straighten the steering wheel so that the front wheels point straight
forward.
5. Block the diagonally opposite wheel with chocks or other suitable
things.
6. Loosen the wheel bolts of the wheel to be changed ⇒ Wheel bolts.
7. Find the jack lift point on the vehicle frame that is closest to the
wheel to be changed.
8. Remove the cover panel in the side sill. To do so, pull forcefully but
carefully in the direction of the arrow ⇒ fig. 193. Secure the cover
panel with the retaining strap.
9. Crank up the vehicle jack so that it still just fits underneath the lift
point.
10. Position the jack so that its base is directly underneath the lift
point ⇒ fig. 194, making sure that the entire base of the jack rests
securely on the ground.
11. Align the jack and wind up the jack claw at the same time, until
the claw cradles the vertical rib underneath the vehicle ⇒ fig. 194.
12. Continue raising the vehicle jack until the wheel is lifted off the
ground.

WARNING
Improper use of jumper cables when jump-starting a vehicle
with a dead battery can cause the battery to explode, leading to
serious personal injury. To help reduce the risk of battery ex-
plosion:
All work on the batteries or the electrical system in your ve-
hicle can cause serious acid burns, fires, or electrical shocks.
Always read and heed the following WARNINGS and safety pre-
cautions before working on the batteries or the electrical sys-
tem ⇒  Vehicle battery.
Always make sure that the battery providing starting assis-
tance (the booster battery) has the same voltage as the dead
battery (12 V) and about the same amperage capacity (see bat-
tery label).
Never jump-start a vehicle with a thawed or frozen vehicle
battery. The battery can explode. A dead battery can freeze at
temperatures around +32 °F (0 °C).
A battery that is frozen or was frozen, but has since thawed,
must be replaced.
When the vehicle battery is jump-started, it gives off hydro-
gen gas, which is highly explosive! Always keep fire, sparks,
open flame, and smoking materials far away from vehicle bat-
teries. Never use a mobile telephone while connecting or dis-
connecting jumper cables.
Jump-start batteries only in well-ventilated areas. Batteries
give off highly explosive hydrogen gas during jump-starting.
Always route the jumper cables so that they cannot get
caught in any moving parts in the engine compartment.
Never short out the battery terminals by connecting the posi-
tive (+) and negative (-) terminals with each other.
Never connect the negative cable from the other vehicle di-
rectly to the negative terminal of the dead battery, as this may
cause the hydrogen gas given off by the dead battery to ex-
plode.
Never attach the negative cable from the vehicle providing
starting assistance to any part of the fuel system or to the
brake hoses or brake lines.

WARNING
Improper use of jumper cables when jump-starting a vehicle
with a dead battery can cause the battery to explode, leading to
serious personal injury. To help reduce the risk of battery ex-
plosion:
All work on the batteries or the electrical system in your ve-
hicle can cause serious acid burns, fires, or electrical shocks.
Always read and heed the following WARNINGS and safety pre-
cautions before working on the batteries or the electrical sys-
tem ⇒  Vehicle battery.
Always wear proper eye protection. Never lean over the vehi-
cle battery.
Attach the jumper cables in the correct order: first the posi-
tive cable, then the negative cable.
Never connect the negative cable from the vehicle providing
starting assistance to parts of the fuel system or to the brake
hoses or brake lines.
Never allow the non-insulated parts of the battery clamps to
touch.
Never allow the jumper cable attached to the positive battery
terminal to contact metal parts of the vehicle.
Check the battery acid level indicator window on the vehicle
battery. Use a flashlight, never a match, cigarette lighter, or
other open flame. If you cannot see the color of the window
clearly, or if it is light yellow or colorless, do not jump-start the
vehicle. Get expert assistance.
Avoid electrostatic discharge in the vicinity of the vehicle
battery. Sparks may cause the hydrogen gas escaping from the
vehicle battery to ignite.
Never jump-start a vehicle with a battery that is damaged or
frozen or that was frozen and has thawed. The battery can ex-
plode. Replace the battery instead.
Always follow the instructions of the jumper cable manufac-
turer.
Always make sure that the battery providing starting assis-
tance has the same voltage as the dead battery (12 V) and
about the same capacity (see battery label).

WARNING
Never tow a vehicle without any electrical power.
Never remove the remote control vehicle key from the igni-
tion switch or turn off the ignition with the starter button while
the vehicle is moving. The electronic steering column lock
could suddenly engage, and you would not be able to steer or
control the vehicle. You can lose control of the vehicle, crash,
and seriously injure yourself and others.
If the vehicle loses power while it is being towed, stop towing
the vehicle immediately and contact your authorized
Volkswagen dealer or authorized Volkswagen Service Facility
for assistance.
WARNING
Towing a vehicle changes the way it handles and brakes. To
help reduce the risk of an accident and serious personal injury,
note the following:
The driver of the vehicle that is being towed:
– Since the brake booster also does not work when the en-
gine is stopped, you will need to press harder on the brake
pedal to slow down or stop. Always be alert so as not to rear-
end the towing vehicle.
– Will have to use considerably more force to turn the steer-
ing wheel because the power steering is not working.
The driver of the vehicle that is doing the towing:
– Must accelerate gradually and gently and avoid jerking
movements.
– Must not brake hard or steer sharply.
– Must brake earlier and more gently than in normal driving.
NOTICE
Be careful not to damage the paint when installing and remov-
ing the towing eye and the cover for the threaded hole behind
the bumper.