VOLKSWAGEN PASSAT 2006 Service Training

Page 61 of 120

Service Training
Volksw agen Passat model year 2006
F
M
T
Te chnical innov ations
61 from 85 - VK-21_ALV Pas s at 2006 - las t update: 29/01/2005
08/03/2005T
h
e new
P
iez
o
p
u
m
p j
e
t el
e
m
ent
s
(
P
P
J
)
Pi
ezo
actuator
El
ectrical
conne
ction
Â
M
o
re pow
er
Â
L
ess i
n
ject
io
n
n
o
ise
Â
L
ess em
issi
o
n
s
Â
R
educ
tion of
fu
el c
ons
um
pt
io
n
Â
M
o
d
ified
cab
lin
g
(p
o
w
er
co
n
su
m
p
tio
n
P
P
J 220 V

in
st
ead
o
f 12 V
)
Â
R
est a
dopt
ed
from
2
.0 l 4
V
TD
I s
eries

Page 62 of 120

Service Training
Volksw agen Passat model year 2006
F
M
T
Te chnical innov ations
62 from 85 - VK-21_ALV Pas s at 2006 - las t update: 29/01/2005
08/03/2005T
h
e new
2.
0 l
4
V
T
D
I P
P
J
D
P
F w
ith 118 kW
Â
S
co
p
e o
f ch
an
g
es d
u
e to
d
iesel
p
article filter
(D
P
F
) an
d

P
iez
o
p
u
m
p
jet el
em
en
t (P
P
J)
Â
E
xha
us
t tu
rboc
ha
rg
er w
ith
pa
th
r
epor
t, im
pr
ov
em
en
t of
react
io
n
an
d
m
aterial
Â
F
o
rg
ed
st
eel
cr
an
ksh
af
t in
st
ead
o
f cast
m
etal
Â
V
ariab
le in
take
m
an
ifo
ld
in
st
ead
o
f r
ig
id
in
take m
an
ifo
ld
Â
E
lect
rical
exh
au
st
g
as r
eci
rcu
lat
io
n
reg
u
lat
io
n
in
st
ead
o
f
pne
um
atic regul
atio
n

Page 63 of 120

Service Training
Volksw agen Passat model year 2006
F
M
T
Te chnical innov ations
63 from 85 - VK-21_ALV Pas s at 2006 - las t update: 29/01/2005
08/03/2005
Low
p
ressure
re
serv
oir
integrat
ed
in var
iable
in
take m
anifold
C
ylinde
r c
apa
city
increas
ed
to 3.
6 l

(206 K
W
, 3
60 N
m
)
Pe
rfor
m
anc
e-opt
im
ized
wa
te
r p
um
p
T
h
e new
V
R
6 FS
I 3.
2 l
E
U
4 and 3.
6 l
U
L
E
V
2
Pl
astic c
ylinde
r he
ad
co
ver w
ith c
ycl
one
cutte
r
H
igh pr
essure pum
p
Oil p
um
p in
h
igh
positio
n
D
irect in
je
ctio
n
C
ool
ing w
ater
regul
ator
ne
w
(item
)
W
eig
ht-optim
iz
ed m
ain

cr
ankca
se

Page 64 of 120

Service Training
Volksw agen Passat model year 2006
F
M
T
Te chnical innov ations
64 from 85 - VK-21_ALV Pas s at 2006 - las t update: 29/01/2005
08/03/20056-
speed m
a
n
u
al
gear
bo
x 02Q
Â
In
cr
eased ef
ficiency due
to
sm
oot
h
runni
ng
b
ear
in
g
Â
L
ifetim
e o
il fillin
g

Page 65 of 120

Service Training
Volksw agen Passat model year 2006
F
M
T
Te chnical innov ations
65 from 85 - VK-21_ALV Pas s at 2006 - las t update: 29/01/2005
08/03/20056-
speed aut
o
m
a
tic gear
box 09G
Â
Low
w
eight
Â
H
ig
h
o
ver
al
l sp
read
Â
C
o
m
p
act ge
arbox
di
m
ens
ions
Â
H
ig
h
sw
itch
in
g
sp
eed
Â
H
ig
h
g
ear
sh
ift co
m
fo
rt
Â
H
ig
h
tran
sm
issi
o
n
-ratio
sp
read
fo
r
flexibl
e us
e
Â
S
w
itch
in
g
el
em
en
ts o
n
ly
fo
r ch
an
g
in
g

g
ear
s
Â
C
o
m
p
act, light
a
nd hi
gh-
pe
rfor
m
anc
e
Â
S
por
ts pr
ogr
am
a
nd m
anua
l ge
ar
selection us
ing Ti
pt
roni
c
Â
In
itial accel
er
at
io
n
in
2n
d
g
ear
in

Ti
pt
roni
c
m
ode

Page 66 of 120

Service Training
Volksw agen Passat model year 2006
F
M
T
Te chnical innov ations
66 from 85 - VK-21_ALV Pas s at 2006 - las t update: 29/01/2005
08/03/20056-
speed di
rect
m
a
nu
al
gear
box 02
E
(
D
S
G

6 g
ear
s
Â
G
ear c
h
ange
w
ithout

in
terrupt
ion o
f t
raction
fo
rce
Â
R
educ
ed
fu
el c
ons
um
pt
io
n
Â
3 sh
ift p
ro
g
ram
s
(nor
m
al, s
por
t, Ti
pt
roni
c)
Â
Op
tio
n
al:
S
p
o
rts g
ear
sh
ift at
st
eer
in
g

w
h
eel

Page 67 of 120

Service Training
Volksw agen Passat model year 2006
F
M
T
Te chnical innov ations
67 from 85 - VK-21_ALV Pas s at 2006 - las t update: 29/01/2005
08/03/2005
Â
M
o
d
ern
su
sp
en
si
o
n
st
ru
t axl
e
Â
D
irect
s
tab
ilizer
co
n
n
ect
io
n
(1:1)
Â
S
in
g
le-
p
iece a
lu
m
in
iu
m
au
xi
liar
y
fram
e
Â
A
lu
m
in
iu
m
sw
ivel
b
ear
in
g
s an
d
tran
sver
se l
in
ks
Fr
ont
axl
e

Page 68 of 120

Service Training
Volksw agen Passat model year 2006
F
M
T
Te chnical innov ations
68 from 85 - VK-21_ALV Pas s at 2006 - las t update: 29/01/2005
08/03/2005
Â
M
u
lt
i li
n
k rear a
xle
Â
A
co
u
stical
ly iso
lat
ed
au
xi
liary fram
e
Â
D
irect
s
tab
ilizer
co
n
n
ect
io
n
(1:1)
Â
A
lu
m
in
iu
m
w
h
eel
car
rier
Â
La
rg
e lo
ad
ing w
idt
h
Â
G
ood dr
iving dy
na
m
ics a
nd c
o
m
for
t featur
es
R
ear
axl
e

Page 69 of 120

Service Training
Volksw agen Passat model year 2006
F
M
T
Te chnical innov ations
69 from 85 - VK-21_ALV Pas s at 2006 - las t update: 29/01/2005
08/03/2005E
lect
ro
m
echan
ic
a
l pow
er
st
eer
ing (
E
P
S
)
Vehicl
e s
peed
EPS c
ontrol u
nit
Electr
ic m
oto
r
Wo
rm
g
ear
Servo pi
ni
on
Steering pi
ni
on
Steering a
ngle s
ens
or
(steering an
gle an
d
st
eer
ing a
ngle sp
eed
)
M
om
ent
s
ens
or
(steer
ing m
om
ent)
Â
E
lect
ro
m
ech
an
ical
s
teer
in
g
Â
S
ervo
tro
n
ic
fu
n
ctio
n
(sp
eed
-d
ep
en
d
en
t p
o
w
er
-assi
st
ed
st
eer
in
g
)
Â
A
ctive retu
rn
, fo
rw
ard dr
iving c
o
rrection
func
tion
Â
F
u
el savi
n
g
, less n
o
ise,
n
o
h
yd
rau
lic liq
u
id

Page 70 of 120

Service Training
Volksw agen Passat model year 2006
F
M
T
Te chnical innov ations
70 from 85 - VK-21_ALV Pas s at 2006 - las t update: 29/01/2005
08/03/2005E
lect
ro
m
echan
ic
a
l pow
er
st
eer
ing (
E
P
S
)
Dash
p
anel ar
ea -
control lam
p

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