engine VOLVO S40 2010 Owner´s Manual

09 Maintenance and servicing
Fuses 09
232
Replacing fuses
There are relay/fuse boxes located in the
engine compartment and the passenger com-
partment.
If an electrical component fails to function, this
may be due to a blown fuse. The easiest way
to see if a fuse is blown is to remove it.
To do so:
1. Pull the fuse straight out. If a fuse is difficult
to remove, special fuse removal tools are
located on the inside of the fuse box cov-
ers.
2. From the side, examine the curved metal
wire in the fuse to see if it is intact.
3. If the wire is broken, insert a new fuse of
the same color and amperage (written on
the fuse).
If fuses burn out repeatedly, have the electrical
system inspected by a trained and qualified
Volvo service technician.
WARNING
Never use metal objects or fuses with higher
amperage than those stated on the follow-
ing pages. Doing so could seriously damage
or overload the vehicle's electrical system.

09 Maintenance and servicing
Fuses09

233 Fuse box in the engine compartment
G007446
The fuse box in the engine compartment has
positions for 36 fuses.
•Fuses 1–18 are relays/circuit breakers and
should only be removed or replaced by an
authorized Volvo service technician.
•Fuses 19–36 may be changed at any time
when necessary.
Several extra fuses and a fuse removal tool to
assist in removing/replacing fuses can be
found on the underside of the fuse box cover
in the engine compartment.

09 Maintenance and servicing
Fuses 09
234
Fuses in the engine compartment
G020250
1.Coolant fan (radiator)50A
2.Power steering80A
3.Feed to passenger com-
partment fuse box60A
4.Feed to passenger com-
partment fuse box60A
5.Element, climate unit80A
6.Not in use
7.ABS pump30A
8.ABS valves20A
9.Engine functions30A
10.Climate system blower40A
11.Headlight washers20A
12.Feed to heated rear window30A
13.Starter motor relay30A
14.Trailer connector (acces-
sory)40A
15.Not in use
16.Feed to audio system30A
17.Windshield wipers30A
18.Feed to passenger com-
partment fuse box40A
19.Not in use
20.Horn15A
21.Not in use
22.Not in use
23.Engine control module
(ECM)/transmission control
module (TCM)10A

09 Maintenance and servicing
Fuses09

* Option/accessory, for more information, see Introduction.235
24.Not in use
25.Not in use
26.Ignition switch15A
27.A/C compressor10A
28.Not in use
29.Front fog lights*15A
30.Not in use
31.Not in use
32.Fuel injectors10A
33.Heated oxygen sensor, vac-
uum pump20A
34.Ignition coils, climate unit
pressure sensor10A
35.Engine sensor valves, A/C
relay, relay coil, PTC ele-
ment oil trap, canister, mass
air meter15A
36.Engine control module
(ECM), throttle sensor10A

09 Maintenance and servicing
Fuses09

* Option/accessory, for more information, see Introduction.237
Fuses in the passenger compartment
G020246
-Fuse 37-42, not in use-
43.Audio system, Blue-
tooth,Volvo Navigation sys-
tem*15A
44.Supplemental Restrain Sys-
tem (SRS), engine control
module10A
45.12-volt socket in rear seat15A
46.Lighting – glove compart-
ment, instrument panel, and
footwells5A
47.Interior lighting5A
48.Windshield washers15A
49.Supplemental Restrain Sys-
tem (SRS), Occupant
Weight Sensor (OWS)10A
50.Not in use
51.AWD, fuel filter relay10A
52.Transmission control mod-
ule (TCM), ABS5A
53.Power steering10A
54.Park assist*, Active Bending
Lights*10A
55.Not in use
56.Volvo Navigation System
remote key module, alarm
siren control module10A
57.On-board diagnostic
socket, brake light switch15A
58.Right high beam, auxiliary
lights relay7.5A
59.Left high beam7.5A

G000000
266
Label information.................................................................................. 268
Dimensions and weights....................................................................... 270
Fuel, oils, and fluids..............................................................................273
Engine oil............................................................................................... 275
Engine specifications............................................................................ 276
Electrical system................................................................................... 278
Three-way catalytic converter............................................................... 280
Volvo programs..................................................................................... 281

11 Specifications
Dimensions and weights
11
272
CategoryUSACanada
Curb weightFWD: 3165–3300 lbs
AWD: 3415–3455 lbs1435–1505 kg
1555–1575 kg
Max. roof loadAll models: 165 lbsAll models: 75 kg
Max. trailer weight (w/o brakes)CAll models: 1540 lbsAll models: 700 kg
Max. trailer weight (with brakes)CAll models: 2000 lbsAll models: 900 kg
Max. tongue weightAll models: 165 lbsAll models: 75 kg
AFWD = Front Wheel DriveBAWD = All Wheel DriveCModels equipped with the B5244S7 engine (engine code 39, which is the 6th and 7th digits from the left in your vehicle's VIN number, see chapter Label information, for the location of the VIN plate),
may not be used to tow trailers or vehicles of any kind. This could cause damage to the vehicle's emission control systems.
CAUTION
The maximum permissible axle loads and/
or the gross vehicle weight must not be
exceeded.
WARNING
When adding accessories, equipment, lug-
gage and other cargo to your vehicle, the
total capacity weight must not be exceeded.

11 Specifications
Fuel, oils, and fluids
11

273 Specifications and capacities
CategorySpecificationCapacity
Fuel tankOctane rating: unleaded gasoline, minimum
octane requirement AKI 87, recommended rat-
ing AKI 91 or above.15.9 US gallons (60 liters)
Models with All Wheel Drive have a tank volume of
15 US gallons (57 liters).
Models with engine code 39 have a fuel tank capacity
of 14 US gallons (53 liters). This code is the 6th and
7th digits from the left in your vehicle's VIN number.
see page 268 for the location of the VIN plate.
Engine oil (with filter replacement)See page 275 for information on engine oil
specifications.6.1 US quarts (5.8 liters)
Automatic transmission oilJWS 33098.14 US quarts (7.7 liters)
Manual transmission oilBOT 350 M35-speed: 2.2 US quarts (2.1 liters)
6-speed: 2.0 US quarts (1.9 liters) – turbo models
CoolantVolvo original coolant/antifreeze (50/50 mix-
ture of water and anti-freeze)10.5 US quarts (10 liters) – models with automatic
transmission
10 US quarts (9.5 liters) – models with manual trans-
mission
Brake fluidDOT 4+ boiling point >536 °F (280 °C), P/N
94374330.63 US quarts (0.6 liters)
Power steering fluidWSS M2C204-A or equivalent1.3 US quarts (1.2 liters) – system and reservoir com-
bined

11 Specifications
Engine oil
11
275 Oil specifications
Engine oil must meet the minimum ILSAC
specification GF-4, API SL, or ACEA A1/B1.
Lower quality oils may not offer the same fuel
economy, engine performance, or engine pro-
tection.
Volume: 6.1 US qts (5.8 liters).
Volume between the MIN and Max marks on
the dipstick: approximately 1.4 US qts (1.3 lit-
ers).
Volvo recommends Castrol.
Depending on your driving habits, premium or
synthetic oils may provide superior fuel econ-
omy and engine protection. Consult your Volvo
retailer or a trained and qualified Volvo service
technician for recommendations on premium
or synthetic oils.
Oil additives must not be used.
NOTE
Synthetic oil is not used when the oil is
changed at the normal service intervals.
This oil is only used at customer request, at
additional charge. Please consult a trained
and qualified Volvo service technician.
Oil viscosityIncorrect viscosity oil can shorten engine life
under normal use. SAE 5W-30 will providegood fuel economy and engine protection. See
the viscosity chart.
G023491
Viscosity chart
Extreme engine operationSynthetic oils meeting SAE 0W-30 or 0W-40
and complying with oil quality requirements are
recommended for driving in areas of sustained
temperature extremes (hot or cold), when tow-
ing a trailer over long distances, and for pro-
longed driving in mountainous areas.
American Petroleum Institute (API)
symbol
G022917
The API Service Symbol "donut" is divided into
three parts:
•The upper section describes the oil's per-
formance level.
•The center identifies the oil's viscosity.
•The lower section indicates whether the oil
has demonstrated energy-conserving
properties in a standard test in comparison
to a reference oil.

11 Specifications
Engine specifications
11
276
Engine designationB5244S4B5244S7AB5254T7
OutputB
kW/rps
hp/rpm125/100
168/6000123/100
165/6000169/83
227/5000
TorqueB
Nm/rps
ft. lbs./rpm230/73
170/4400230/73
170/4400320/25-80
236/1500-4800
No. of cylinders555
Displacement (liters/cubic inches)2.44/148.62.44/148.62.52/153.8
Bore (mm/in.)83/3.2783/3.2783/3.27
Stroke (mm/in.)90/3.5490/3.5493.2/3.67
Compression ratio10.3:110.3:19.0:1
Spark plugs
type
gap inches/mm
tightening torque ft. lbs./Nm
Volvo kit no. 30650843
(3x) 0.024 ± 0.004 in./0.6 ± 0.1mm
22.5 ft. lbs./30 NmVolvo kit no. 30650843
(3x) 0.024 ± 0.004 in./0.6 ± 0.1mm
22.5 ft. lbs./30 NmVolvo kit no. 30650379
0.027in./0.7mm
22.5 ft. lbs./30 Nm
ACertain markets.BThe engine specifications for output and torque listed in this table are based on the use of premium fuel.
Charge air cooler (Intercooler)Turbocharged engines employ a turbo-com-
pressor to force air into the engine inlet mani-
fold and a charge air cooler to cool the com-pressed inlet air. The resulting increase in air
flow raises pressure in the intake manifold and
increases engine power over that developed by
the normally-aspirated engine. The charge aircooler (which resembles a radiator) is located
between the turbo-compressor and inlet mani-
fold.