engine VOLVO S60 2001 Workshop Manual

Glove compartment lighting2 WBA 9 s
Vanity mirror 1.2 WSV 5.5
pg. 199 Electrical system
Electrical system
12- volt system with voltage controlled generator. Single wire system in which the chassis and engine block are used
as conductors, grounded on the chassis.
Battery
Voltage 12 V
Cold start capacity (CCA) 600 A
Reserve capacity (RC) 115 min
If you must replace your battery, be sure to replace it with a battery of the same cold start capacity and reserve
capacity as the original (See the decal on the battery).
Generator max. current 120 A
Starter motor, power 1.4 kW
Spark plugs P/ N272313- 8 or equivalent
Gap 0.028- 0.032 in. 0.7- 0.8 mm
Tightening torque 22 ft. lbs. (30 Nm)
Firing order 1- 2- 4- 5- 3
Replacing spark plugs
The spark plugs should be changed every 30,000 miles (48,000 km). However, city driving or fast highway driving
may necessitate changing after 15,000 miles (24,000 km) of driving. When installing new plugs, be sure to fit the
right type and use correct torque. When changing the plugs, check that the suppressor connectors are in good
condition. Cracked or damaged connectors should be replaced. When changing the spark plugs, clean the terminals
and the rubber seals.
WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
áReplacing distributor ignition components e. g. plugs, coil, etc.
áDo not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
pg. 200 Engine specifications
Engine specifications
B5244SB5234T3 B5244T3
Output (kW/ rps) 125/ 98184/ 87 147/ 100
(hp/ rpm) 168/ 5900247/ 5200 197/ 6000
Torque (Nm/ rps) 230/ 75330/ 42- 87 285/ 30- 83
(ft. lbs./ rpm) 170/ 4500243/ 2500- 5200 210/ 1800- 5000
No. of cylinders 55 5
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Bore (mm)8381 83
Stroke (mm) 9090 90
Cylinder displacement (dm
( l)) 2.44
2.3 2. 44
Compression ratio 10.3: 18.5: 1 9. 0: 1
Charge air cooler (Intercooler)
Turbocharged engines employ a turbocompressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a
radiator) is located between the turbo- compressor and inlet manifold.
Fuel system
The engine is equipped with a multiport fuel injection system.
pg. 201 Transmission
Gear ratios Gear M56HM56LAW55-50
1st 3.07: 13.39: 14.77: 1
2nd 1.77: 11.90: 13.00: 1
3rd 1.19: 11.19: 11.96: 1
4th 0.87: 10.87: 11.32: 1
5th 0.70: 10.70: 11.02: 1
Reverse 2.99: 13.30: 13.23: 1
Final drive 4.25: 14.00: 12.44: 1
pg. 202 Volvo On Call
Volvo On Call
Your new Volvo comes with a four year ON CALL road assistance. Additional information, features, and benefits are
described in a separate information package in your glove compartment.
If you have misplaced your package, dial:
In the U. S. A.
1- 800-638-6586 (1-800-63-VOLVO)
In Canada:
1-800-263-0475
Mechanic certification
Volvo supports Voluntary Mechanic Certification by the A. S. E. (pertains to the USA only). Certified mechanics
have demonstrated a high degree of competence in specific areas. Besides passing exams each mechanic must also
have worked in the field for two or more years before a certificate is issued. These professional mechanics are fully
able to analyze vehicle problems and perform the necessary service procedures to keep your Volvo at peak operating
condition.
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Booster cushion24
Booster cushion (integrated)25
Bottle holder110
Brake circuit137
Brake fluid174
Brake light183
Brake system32 , 137
Bulbs179 , 198
C
Capacities194
Cargo compartment111
Cassette player73
Catalytic converter196
CD player75 , 77
Ceiling lighting185
Center console - storage compartments107
Central locking system - remote control117
Changing coolant169
Changing oil and oil filter171
Changing wheels156
Check Engine warning light33
Child restraint anchorages26
Child safety24
Child safety locks121
Child seat (Isofix fasteners)25
Cigarette lighter45
Climate control systems -general information52
Clock30
Coat hanger109
Coin compartment107
Cold weather precautions149
Coolant173
Coolant - changing169, 173
Coolant - checking level of169
Cooling system195
Courtesy light104
Cruise control44
Cup holder107 , 108
Cup holder in rear seat107
Current fuel consumption43
D
Defroster55
Dimension designation152
Direction indicator (tires)183
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Direction indicators40
Dolby Surround Pro Logic78
Door mirror defroster42
Door mirrors37
Driving economically130
DSTC (Dynamic Stability Traction Control)34 , 38
Dual - threshold airbags13
E
ECC54
Economical driving130
Electric socket38 , 45
Electrical system199
Electrically operated windows46
Engine - starting128
Engine compartment170
Engine oil171
Engine oil, capacity194
Engine specifications200
Engine oil - checking172
Environment3
F
Fan55
, 59
Federal Clean Air Act164
FIX NEXT SERVICE35
Floor mats105
Fog lamp33 , 183
Front seat - backrest101
Front seats100
Front seats - heated42
Front seats - manual adjustment100
Front seats - power102
Front seats - power(programming the memory)103
Front suspension197
Fuel2 , 126
Fuel filler cap2 , 127
Fuel filler door2 , 127
Fuel gauge30
Fuel tank, capacity194
Fuses186
G
Gasoline126
Gear position132
Geartronic135
Geartronic - kickdown136
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SRS12
Stability system139
Start inhibitor (immobilizer)116
Starter switch and steering wheel lock129
Starting the car128
STC (Stability Traction Control)34, 37, 139
Steering wheel adjustment36
Steering wheel lock129
Stone chips162
STOP ENGINE35
STOP SAFELY ASAP35
Storage compartments107
Storage compartments in the passenger compartment106
Studded tires153
Sun roof (electrically operated)49
Sun visor50
Supplemental Restraint System (SRS)12
Supplemental Restraint System (SRS) - warning light33
Suspension197
Switches in the center console37
T
Tachometer30
Temperature (climate control)55
Temperature gauge30
Temporary spare tire154
Text window - messages35
Tire economy - improving152
Tires152
Tires - tread wear indicators155
Tools113
Towing141
Towing a trailer144
Trailer indicator lamp33
Trailer towing144
Trip computer43
Trip odometer30
Trunk - unlocking120
Type designations192
U
Uniform Tire Quality Grading157
, 158
Unlocking119
Unlocking the trunk120
V
Vanity mirror105
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The following should be checked regularly:*
1. Washer fluid reservoir should be filled with water and solvent (wintertime: windshield washer anti- freeze). See
page 149
.
2. Power steering - When cold, the level must not be above the COLD mark and when hot it must not be above the
HOT mark. Top up if the level drops to the ADD mark with ATF fluid. See page 174
.
3. Coolant level should be between the expansion tank marks. Mixture: 50% anti-freeze and 50% water. See page 169.
4. Engine oil level should be between the dipstick marks. The distance between the marks represents approx. 1.6 US
qt. (1.5 liter). See page 172
.
5. Brake fluid - check, without removing the cap, that the level is above the MIN mark. Use brake fluid DOT 4+. See
page 174
.
Fuel octane rating, see page 126.
Tire pressure, see label located on the inside of the fuel tank cover.
*Engine oil should be checked each time the car is refueled.
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