engine VOLVO XC60 2010 Owner´s Manual

Page 232 of 302

06 Maintenance and specifications
Fluids
06
232
Coolant
Location of the coolant reservoir
Normally, the coolant does not need to be
changed. If the system must be drained, con-
sult a trained and qualified Volvo service tech-
nician.
See page 288 for information on cooling sys-
tem capacities.
CAUTION
•If necessary, top up the cooling system
with Volvo Genuine Coolant/Antifreeze
only (a 50/50 mix of water and anti-
freeze).
•Different types of antifreeze/coolant
may not be mixed.
•If the cooling system is drained, it
should be flushed with clean water or
premixed anti-freeze before it is refilled
with the correct mixture of water/anti-
freeze.
•The cooling system must always be
kept filled to the correct level, and the
level must be between the MIN and
MAX marks. If it is not kept filled, there
can be high local temperatures in the
engine which could result in damage.
Check coolant regularly!
•Do not top up with water only. This
reduces the rust-protective and anti-
freeze qualities of the coolant and has a
lower boiling point. It can also cause
damage to the cooling system if it
should freeze.
•Do not use chlorinated tap water in the
vehicles cooling system.
WARNING
•Never remove the radiator cap while the
engine is warm. Wait until the vehicle
cools.
•If it is necessary to top off the coolant
when the engine is warm, unscrew the
expansion tank cap slowly so that the
overpressure dissipates.
Brake fluid
Location of the brake fluid reservoir
Checking the levelThe fluid reservoir is concealed under the
round cover at the rear of the engine compart-
ment. The round cover must be removed first
before the reservoir cap can be accessed.

Page 234 of 302

06 Maintenance and specifications
Replacing bulbs
06
234* Option/accessory, for more information, see Introduction.
Introduction
All bulb specifications are listed on page 240.
The following bulbs should only be replaced by
a trained and qualified Volvo service techni-
cian:
•Dome lighting
•Reading lights
•Glove compartment lighting
•Turn signals in the door mirror
•Approach lighting in the door mirror
•Brake/fog/taillights
•Rear side parking lights
•Active Bending Lights and LED bulbs
NOTE
For information regarding any other bulbs
not mentioned in this section, please con-
tact your Volvo retailer or a trained and
authorized Volvo service technician.
WARNING
•Active Bending Lights* – due to the high
voltage used by these headlights, these
bulbs should only be replaced by a
trained and qualified Volvo service tech-
nician.
•Turn off the lights and remove the
remote key from the ignition before
changing any bulbs.
Headlight housing
G010325
WARNING
•The engine should not be running when
changing bulbs.
•When changing in the headlight hous-
ing, if the engine has been running just
prior to replacing bulbs, please be
aware that components in the engine
compartment will be hot.
The entire headlight housing must be lifted out
when replacing all front bulbs (except for the
fog lights).
CAUTION
Never touch the glass of bulbs with your fin-
gers. Grease and oils from your fingers
vaporize in the heat and will leave a deposit
on the reflector, which will damage it.

Page 235 of 302

06 Maintenance and specifications
Replacing bulbs
06

235
NOTE
•Always switch off the ignition before
starting to replace a bulb.
•The optional Active Bending Light bulbs
contain trace amounts of mercury.
These bulbs should always be disposed
of by a trained and qualified Volvo serv-
ice technician.
Removing the headlight housing1. Switch off the ignition by pressing quickly
on the START/STOP ENGINE button and
remove the remote key from the ignition
slot
1.
2. (Upper illustration under "Headlight hous-
ing")
Withdraw the headlight housing's lock-
ing pins.
Pull the headlight housing straight out .
CAUTION
When disconnecting the connector, pull on
the connector itself and not on the wiring.
3. (Lower illustration under "Headlight hous-
ing")
Unplug the wiring connector by holding
down the clip with your thumb.
Pull out the connector with the other
hand.
4. Lift out the housing and place it on a soft
surface to avoid scratching the lens.
5. Replace the defective bulb(s).
Reinserting the headlight housing
When reinserting the housing, be sure that the
long locking pin (to the left in the illustration) is
securely in place in both of its retaining clamps.
1. Plug in the connector until it clicks into
place.2. Reinstall the headlight housing and locking
pins. Check that they are correctly
inserted. The headlight housing must be
properly inserted and secured in place
before the lighting is switched on or the
remote key is inserted into the ignition slot.
3. Check that the lights function properly.
The headlight wiring must be connected and
the housing must be securely in place before
the ignition is switched on.
Removing the cover to access the
headlights and parking lights
1Does not apply to vehicles with the optional keyless drive.

Page 243 of 302

06 Maintenance and specifications
Wiper blades and washer fluid
06
243
Replacing the tailgate wiper blade
G032770
1. Fold the wiper arm outward.
2. Grasp the inner section of wiper blade (at
the arrow).
3. Pull out the blade to release it from the
wiper arm.
4. Press the new wiper blade into place and
check that it seats securely.
5. Fold the wiper arm back toward the tailgate
window.
Filling washer fluid
Location of the washer fluid reservoir
The windshield and headlight washers share a
common reservoir.
The washer fluid reservoir is located on the
driver's side of the engine compartment. Dur-
ing cold weather, the reservoir should be filled
with windshield washer solvent containing
antifreeze. For capacities, see page 288.

Page 244 of 302

06 Maintenance and specifications
Battery
06
244
Warning symbols on the battery
Wear protective goggles.
Keep away from children.
Avoid smoking, open flames,
and/or sparks.
See the owner's manual.
Contains corrosive acid.
Risk of explosion
NOTE
A used battery should be disposed of in an
environmentally responsible manner. Con-
sult your Volvo retailer or take the battery to
a recycling station.
Handling
•Check that the battery cables are correctly
connected and tightened.
•Never disconnect the battery when the
engine is running (for example, when
replacing the battery).
•If the battery is fully discharged a number
of times, this may shorten its service life.
•The service life of a battery is affected by
factors such as driving conditions and cli-
mate. Extreme cold may also further
decrease the battery’s starting capacity.
•Because the battery’s starting capacity
decreases with time, it may be necessary
to recharge it if the vehicle is not driven for
an extended period of time or if the vehicle
is usually only driven short distances.
Never use a quick charger to charge the bat-
tery.
WARNING
•Never expose the battery to open flame
or electric spark.
•Do not smoke near the battery.
•Battery fluid contains sulfuric acid. Do
not allow battery fluid to contact eyes,
skin, fabrics or painted surfaces. If con-
tact occurs, flush the affected area
immediately with water. Obtain medical
help immediately if eyes are affected.
NOTE
The life of the battery is shortened if it
becomes discharged repeatedly.
Maintenance
•Use a screw driver to open the caps or
cover and a flashlight to inspect the level.
•If necessary, add distilled water. The level
should never be above the indicator.
•The fluid level should be checked if the
battery has been recharged.
•After inspection, be sure the cap over each
battery cell or the cover is securely in
place.
•Check that the battery cables are correctly
connected and properly tightened.

Page 245 of 302

06 Maintenance and specifications
Battery
06

245
•Never disconnect the battery when the
engine is running, or when the key is in the
ignition. This could damage the vehicle's
electrical system.
•The battery should be disconnected from
the vehicle when a battery charger is used
directly on the battery.
•To help keep the battery in good condition,
the vehicle should be driven for at least 15
minutes a week or connected to a charger
with an automatic charging function.
•If the battery is fully discharged a number
of times, this may shorten its service life.
Keeping the battery fully charged helps
prolong its service life.
•The service life of a battery is affected by
factors such as driving conditions and cli-
mate. Extreme cold may also further
decrease the battery’s starting capacity.
•Because the battery’s starting capacity
decreases with time, it may be necessary
to recharge it if the vehicle is not driven for
an extended period of time or if the vehicle
is usually only driven short distances.

CAUTION
•Always use distilled or deionized water
(battery water).
•Never fill above the level mark in the cell.
Changing
WARNING
Connect and disconnect the positive and
negative cables in the correct sequence.
RemovalSwitch off the ignition and wait at least
5 minutes before disconnecting the battery so

Page 247 of 302

06 Maintenance and specifications
Fuses
06

247 Replacing fuses
There are relay/fuse boxes located in the
engine compartment, the passenger compart-
ment, and the cargo area.
If an electrical component fails to function, this
may be due to a blown fuse. The easiest way
to see if a fuse is blown is to remove it.
To do so:
1. Pull the fuse straight out. If a fuse is difficult
to remove, special fuse removal tools are
located on the inside of the fuse box cov-
ers.
2. From the side, examine the curved metal
wire in the fuse to see if it is intact.
If the wire is broken, insert a new fuse of the
same color and amperage (written on the fuse).
If fuses burn out repeatedly, have the electrical
system inspected by a trained and qualified
Volvo service technician.
WARNING
Never use metal objects or fuses with higher
amperage than those stated on the follow-
ing pages. Doing so could seriously damage
or overload the vehicle's electrical system.
Location of the fuse boxes
Under the glove compartment
Engine compartment
Cargo area

Page 248 of 302

06 Maintenance and specifications
Fuses
06
248
Engine compartment

Page 249 of 302

06 Maintenance and specifications
Fuses
06

* Option/accessory, for more information, see Introduction.249
Engine compartment, upper
Engine compartment, front
Engine compartment, lower
PositionsThese fuses are all located in the engine com-
partment box. Fuses in
are located under
.
NOTE
•Fuses 16 – 33 and 35 – 41 may be
changed at any time when necessary.
•Fuses 1 – 15, 34 and 42 – 44 are relays/
circuit breakers and should only be
removed or replaced by a trained and
qualified Volvo service technician.
•There is a special fuse removal tool on
the underside of the cover.
FunctionA
Circuit breaker50
Circuit breaker50
Circuit breaker60
Circuit breaker60
FunctionA
Circuit breaker50



Windshield wipers30

Climate system blower40

ABS pump40
ABS valves20

Active Bending Lights. Head-
light leveling*10
Central electrical module20
Radar. ACC control module*5
Speed-dependent power
steering5
FunctionA
Engine Control Module (ECM),
transmission, SRS10
Heated washer nozzles10
Vacuum pump I5T20
Lighting panel5
Headlight washers15
12-volt socket, front and rear
seat15
Laminated panoramic roof*,
ceiling console/ECC*10
Engine compartment box5
Auxiliary lights*20
Horn15
Engine Control Module (ECM)10
Control module, automatic
transmission15
Compressor A/C15
Coils5

Page 250 of 302

06 Maintenance and specifications
Fuses
06
250
FunctionA
Starter motor relay30
Ignition coils20
Engine Control Module (ECM),
throttle10
Injection system15
Engine valves10
EVAP/heated oxygen sensor/
Injection15
Crank case ventilation heater20
Fuel leakage detection5

-
Cooling fan80

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