maintenance YAMAHA BANSHEE 350 2010 Owners Manual

Page 5 of 146


EBU17170
INTRODUCTION
EBU17322
Congratulations on your purchase of the Yamaha YFZ350Z. This ATV represents the result of many years
of Yamaha experience in the production of fine sporting, touring, and pacesetting racing machines. With the
purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have
made Yamaha a leader in these fields.
This manual will provide you with a good basic understanding of the features and operation of this ATV.
This manual includes important safety information. It provides information about special tech-
niques and skills necessary to ride the ATV.
It also includes basic maintenance and inspection proce-
dures. If you have any questions regarding the operation or maintenance of your ATV, please consult a
Yamaha dealer.
AN IMPORTANT SAFETY MESSAGE:


Read this manual completely before operating your ATV. Make sure you understand all instructions.

Pay close attention to the warning and notice labels on the ATV.

This ATV should not be ridden by anyone under 16 years of age.

This ATV is a high-performance ATV for off-road use only, for sport-type recreational and competitive use
by experienced operators.
✦✯✬✩✧✤✲✣ ✤


Page 9 of 146


Accessories and loading ........................... 6-6
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV.............. 7-2
RIDE WITH CARE AND GOOD
JUDGMENT ............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............ 7-8
TURNING YOUR ATV ............................. 7-11
CLIMBING UPHILL .................................. 7-12
RIDING DOWNHILL................................. 7-15
CROSSING A SLOPE.............................. 7-16
CROSSING THROUGH SHALLOW
WATER .................................................. 7-17
RIDING OVER ROUGH TERRAIN .......... 7-18
SLIDING AND SKIDDING ........................ 7-19
WHAT TO DO IF... ................................... 7-20
WHAT TO DO... ....................................... 7-20
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 8-1
Owner’s manual and tool kit ...................... 8-1
Periodic maintenance chart for the
emission control system .......................... 8-3
General maintenance and lubrication
chart ........................................................ 8-5
Checking the spark plugs .......................... 8-9
Transmission oil ...................................... 8-10
Coolant .................................................... 8-13
Cleaning the air filter element ................. 8-18Cleaning the spark arrester ..................... 8-21
Changing the carburetor settings ............. 8-23
Adjusting the engine idling speed ............ 8-31
Adjusting the throttle cable free play ........ 8-33
Brakes ...................................................... 8-33
Checking the front and rear brake
pads ....................................................... 8-34
Checking the brake fluid level .................. 8-35
Changing the brake fluid .......................... 8-37
Checking the front brake lever free
play ........................................................ 8-37
Checking the brake pedal position ........... 8-37
Adjusting the parking brake free play ...... 8-38
Brake light switches ................................. 8-40
Adjusting the clutch lever free play .......... 8-41
Drive chain slack ...................................... 8-41
Lubricating the drive chain ....................... 8-43
Checking and lubricating the cables ........ 8-44
Checking and lubricating the brake and
clutch levers ........................................... 8-44
Checking the shift pedal .......................... 8-45
Checking and lubricating the brake
pedal ...................................................... 8-45
Checking the wheel hub bearings ............ 8-45
Lubricating the rear suspension relay
arm and connecting arm pivoting
points ..................................................... 8-45
Lubricating the upper and lower arm
pivots ..................................................... 8-46
✦✯✬✩✧✤✲✣ ✥


Page 21 of 146


2-2
12
3
4
5
6
7
8
9
10
11

conditions, and your experience.

Never attempt wheelies, jumps, or other stunts.

Always inspect your ATV each time you use it to
make sure it is in safe operating condition. Al-
ways follow the inspection and maintenance
procedures and schedules described in this
manual.

Always keep both hands on the handlebars and
both feet on the footrests of the ATV during op-
eration.

Always go slowly and be extra careful when op-
erating on unfamiliar terrain. Always be alert to
changing terrain conditions when operating the
ATV.

Never operate on excessively rough, slippery or
loose terrain until you have learned and prac-
ticed the skills necessary to control the ATV on
such terrain. Always be especially cautious on
these kinds of terrain.

Always follow proper procedures for turning as
described in this manual. Practice turning at low
speeds before attempting to turn at faster
speeds and never turn at excessive speeds.

Never operate the ATV on hills too steep for the
ATV or for your abilities. Practice on smaller hills
before attempting larger hills.

Always follow proper procedures for climbing
hills as described in this manual. Check the ter-
rain carefully before you start up any hill. Never
climb hills with excessively slippery or loose sur-
faces. Shift your weight forward. Never open the
throttle suddenly or make sudden gear changes.
Never go over the top of a hill at high speed.

Always follow proper procedures for going down
hills and for braking on hills as described in this
manual. Check the terrain carefully before you
start down any hill. Shift your weight backward.
Never go down a hill at high speed. Avoid going
down a hill at an angle that would cause the ve-
hicle to lean sharply to one side. Go straight
down the hill where possible.

Always follow proper procedures for crossing
the side of a hill as described in this manual.
Avoid hills with excessively slippery or loose sur-
faces. Shift your weight to the uphill side of the
ATV. Never attempt to turn the ATV around on
any hill until you have mastered the turning tech-
nique described in this manual on level ground.
Avoid crossing the side of a steep hill if possible.

Always use proper procedures if you stall or roll
backwards when climbing a hill. To avoid stall-
ing, use the proper gear and maintain a steady
✦✯✬✩✧✤✲✣ ✥


Page 34 of 146


4-9
1
2
34
5
6
7
8
9
10
11

3. Wipe up any spilled fuel immediately.
NOTICE:
Immediately wipe off spilled fuel
with a clean, dry, soft cloth, since fuel may
deteriorate painted surfaces or plastic
parts.
[ECB00981]

4. Turn the fuel tank cap fully clockwise to make
sure it is securely closed.
WARNING

EWB02531
Gasoline is poisonous and can cause injury or
death. Handle gasoline with care. Never siphon
gasoline by mouth. If you should swallow
some gasoline or inhale a lot of gasoline vapor,
or get some gasoline in your eyes, see your
doctor immediately. If gasoline spills on your
skin, wash with soap and water. If gasoline
spills on your clothing, change your clothes.
NOTICE

ECB00060
Use only unleaded gasoline. The use of leaded
gasoline will cause severe damage to internal
engine parts, such as the piston rings, as well
as to the exhaust system.
If knocking (or pinging) occurs, use a gasoline of a
different brand. Use of unleaded fuel will extend
spark plug life and reduce maintenance costs.
EBU18830
Fuel cock
The fuel cock supplies fuel from the tank to the car-
buretors while also filtering it.
The fuel cock lever positions are explained as fol-
lows and shown in the illustrations. Recommended fuel:
PREMIUM UNLEADED GASOLINE ONLY
For Europe: PREMIUM UNLEADED GASO-
LINE ONLY with a research octane number
of 95 or higher.
Fuel tank capacity:
12.0 L (3.17 US gal, 2.64 Imp.gal)
Fuel reserve amount:
2.5 L (0.66 US gal, 0.55 Imp.gal)
✦✯✬✩✧✤✲✣ ✬


Page 43 of 146


5-1
1
2
3
45
6
7
8
9
10
11

EBU19201
PRE-OPERATION CHECKS
EBU19224
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING

EWB00481
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM ROUTINE PAGE
Fuel


Check fuel level in fuel tank, and add recommended fuel if neces-
sary.

Check fuel line for leakage. Correct if necessary.4-8, 5-3
Transmission oil

Check oil level in transmission case, and add recommended oil to
specified level if necessary.

Check ATV for oil leakage. Correct if necessary.5-3, 8-10
Coolant

Check coolant level in reservoir, and add recommended coolant to
specified level if necessary.

Check cooling system for leakage. Correct if necessary.5-3, 8-13
Front brake

Check operation. If soft or spongy, have Yamaha dealer bleed
hydraulic system.

Check brake pads for wear, and replace if necessary.

Check brake fluid level in reservoir, and add recommended brake
fluid to specified level if necessary.

Check hydraulic system for leakage. Correct if necessary.5-3, 8-34, 8-35, 8-37
✦✯✬✩✧✤✲✣ ✤


Page 62 of 146


7-5
1
2
3
4
5
67
8
9
10
11

accident.
[EWB01421]

Pre-operation checks
Always inspect your ATV each time you use it to
make sure the ATV is in safe operating condition.
Perform the pre-operation checks listed on page
5-1. Always follow the inspection and maintenance
procedures and schedules described in the Own-
er’s Manual.
WARNING! Failure to inspect the
ATV before operating it and to maintain it prop-
erly increases the possibility of an accident or
equipment damage.

[EWB01431]

Speed limiter
For riders less experienced with this model, the
throttle lever housing is equipped with a speed lim-iter. The speed limiter keeps the throttle from fully
opening, even when the throttle lever is pushed to
the maximum. Turning in the adjusting screw limits
the maximum engine power available and de-
creases the maximum speed of the ATV. Turning
in the adjusting screw decreases top speed, and
turning it out increases top speed. (See page 4-3.)
Loading and accessoriesWARNING
EWB00971
Improper loading or towing can increase the
risk of loss of control, an overturn, or other ac-
cident. To reduce the risk of an accident:
1. Adjusting screw
1
✦✯✬✩✧✤✲✣ 


Page 79 of 146


8-1
1
2
3
4
5
6
78
9
10
11

EBU28783
PERIODIC MAINTENANCE AND ADJUSTMENT
EBU21671
Periodic inspection, adjustment, and lubrication
will keep your vehicle in the safest and most effi-
cient condition possible. Safety is an obligation of
the vehicle owner/operator. The most important
points of vehicle inspection, adjustment, and lubri-
cation are explained on the following pages.
WARNING

EWB01841
Failure to properly maintain the vehicle or per-
forming maintenance activities incorrectly may
increase your risk of injury or death during ser-
vice or while using the vehicle. If you are not fa-
miliar with vehicle service, have a Yamaha
dealer perform the service.
WARNING

EWB02561
Turn off the engine when performing mainte-
nance unless otherwise specified.

A running engine has moving parts that can
catch on body parts or clothing and electri-
cal parts that can cause shocks or fires.

Running the engine while servicing can lead
to eye injury, burns, fire, or carbon monoxide
poisoning - possibly leading to death. See
page 2-1 for more information about carbon
monoxide.
The intervals given in the periodic maintenance
and lubrication chart should be considered as a
general guide under normal riding conditions.
However, DEPENDING ON THE WEATHER,
TERRAIN, GEOGRAPHICAL LOCATION, AND
INDIVIDUAL USE, THE MAINTENANCE INTER-
VALS MAY NEED TO BE SHORTENED.
EBU21691
Owner’s manual and tool kit
Be sure to put this owner’s manual and the low-
pressure tire gauge in the plastic bag and always
carry them along with the owner’s tool kit under the
seat.
✦✯✬✩✧✤✲✣ ✤


Page 80 of 146


8-2
1
2
3
4
5
6
78
9
10
11

The service information included in this manual
and the tools provided in the owner’s tool kit are in-
tended to assist you in the performance of preven-
tive maintenance and minor repairs. However,
additional tools such as a torque wrench may be
necessary to perform certain maintenance work
correctly.
TIP

If you do not have the tools or experience required
for a particular job, have a Yamaha dealer perform
it for you.
1. Owner’s manual
2. Low-pressure tire gauge
3. Owner’s tool kit
1
23
✦✯✬✩✧✤✲✣ ✥


Page 81 of 146


8-3
1
2
3
4
5
6
78
9
10
11

EBU21743
Periodic maintenance chart for the emission control system
TIP


For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.

For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter-
vals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance
intervals should be followed.

Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 3201
*
Fuel line


Check fuel hoses for cracks or other damage, and
replace if necessary.
√√√
2 Spark plugs

Replace.
√√√√√
3
*
Carburetors


Check starter (choke) operation and correct if nec-
essary.

Check engine idling speed and synchronization,
and adjust if necessary.
√√√√
4
*
Crankcase breather
system


Check breather hose for cracks or other damage,
and replace if necessary.
√√√
5
*
Exhaust system


Check for leakage and replace gasket(s) if neces-
sary.

Check for looseness and tighten all screw clamps
and joints if necessary.
√√√
✦✯✬✩✧✤✲✣ ✦


Page 82 of 146


8-4
1
2
3
4
5
6
78
9
10
11

6 Spark arrester

Clean.
√√√
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth 1 3 6 6 12
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320
✦✯✬✩✧✤✲✣ ✧


Page:   1-10 11-20 21-30 next >