check engine light YAMAHA FJR1300A 2003 User Guide
Page 65 of 112
PERIODIC MAINTENANCE AND MINOR REPAIR
6-12
6
EAU04067
Final gear oil The final gear case must be checked
for oil leakage before each ride. If any
leakage is found, have a Yamaha deal-
er check and repair the motorcycle. In
addition, the final gear oil must be
changed as follows at the intervals
specified in the periodic maintenance
and lubrication chart.
EW000066
WARNING
_
Make sure that no foreign mate-
rial enters the final gear case.
Make sure that no oil gets on
the tire or wheel.
_
To check the final gear oil level
1. Place the motorcycle on the cen-
terstand.NOTE:_
The final gear oil level must be
checked on a cold engine.
Make sure that the motorcycle is
positioned straight up when
checking the oil level. A slight tilt to
the side can result in a false read-
ing.
_2. Remove the oil filler bolt, and then
check the oil level in the final gear
case.
NOTE:_ The oil level should be at the brim of
the filler hole. _3. If the oil is below the brim of the fill-
er hole, add sufficient oil of the rec-
ommended type to raise it to the
correct level.
To change the final gear oil
1. Place an oil pan under the final
gear case to collect the used oil.
2. Remove the oil filler bolt and drain
bolt to drain the oil from the final
gear case.
3. Install the final gear oil drain bolt,
and then tighten it to the specified
torque.
4. Add the recommended final gear
oil to the brim of the filler hole.
1. Final gear oil filler bolt
2. Final gear oil drain bolt
3. Correct oil level
Tightening torque:
Final gear oil drain bolt:
23 Nm (2.3 m·kgf)
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Page 66 of 112
PERIODIC MAINTENANCE AND MINOR REPAIR
6-13
65. Install and tighten the filler bolt.
6. Check the final gear case for oil
leakage. If oil is leaking, check for
the cause.
EAU04861
Checking the coolant level The coolant level should be checked as
follows before each ride. In addition,
the coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart.
1. Place the motorcycle on the cen-
terstand.NOTE:_
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
Make sure that the motorcycle is
positioned straight up when
checking the coolant level. A slight
tilt to the side can result in a false
reading.
_
2. Check the coolant level in the
coolant reservoir.NOTE:_ The coolant should be between the
minimum and maximum level marks. _
Recommended final gear oil:
Shaft drive gear oil
(Part No.: 9079E-SH001-00)
Oil quantity:
0.2 L
1. Maximum level mark
2. Minimum level mark
U5JWE2.book Page 13 Wednesday, November 6, 2002 3:32 PM
Page 69 of 112
PERIODIC MAINTENANCE AND MINOR REPAIR
6-16
6 5. Lightly tap the air filter element to
remove most of the dust and dirt,
and then blow the remaining dirt
out with compressed air as shown.
If the air filter element is damaged,
replace it.
6. Insert the air filter element into the
air filter case.
EC000082*
CAUTION:_
Make sure that the air filter ele-
ment is properly seated in the
air filter case.
The engine should never be op-
erated without the air filter ele-
ment installed, otherwise the
pistons and/or cylinders may
become excessively worn.
_7. Install the air filter case cover by
installing the screws.
8. Install the intake air shroud by in-
stalling the quick fastener screws.
9. Install the panel.
EAU04033
Checking the engine idling
speed The engine idling speed must be
checked as follows and, if necessary,
adjusted by a Yamaha dealer at the in-
tervals specified in the periodic mainte-
nance and lubrication chart.
Start the engine and warm it up for
several minutes at 1,000–2,000 r/min
while occasionally revving it to
4,000–5,000 r/min.NOTE:_ The engine is warm when it quickly re-
sponds to the throttle. _Engine idling speed:
1,000–1,100 r/min
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Page 108 of 112
INDEXAABS (For FJR1300A only)...................... 3-13
ABS warning light
(For FJR1300A only) .............................3-5
Accessory box ....................................... 3-19
Air filter element, cleaning ...................... 6-15
Anti-theft alarm ........................................3-9
Auxiliary light bulb, replacing .................. 6-35BBattery ................................................... 6-31
Brake and clutch fluid levels,
checking .............................................. 6-23
Brake and clutch fluids, changing........... 6-25
Brake and clutch levers,
checking and lubricating ...................... 6-27
Brake and shift pedals,
checking and lubricating ...................... 6-26
Brake lever............................................. 3-12
Brake light switch (rear), adjusting ......... 6-22
Brake pads, checking............................. 6-22
Brake pedal............................................ 3-12
Brake pedal position, adjusting .............. 6-21CCables, checking and lubricating............ 6-25
Care.........................................................7-1
Catalytic converter ................................. 3-16
Centerstand and sidestand,
checking and lubricating ...................... 6-27
Clutch lever ........................................... 3-11
Clutch lever free play ............................. 6-21
Conversion table ..................................... 8-5
Coolant level, checking .......................... 6-13DDimmer switch ......................................... 3-9EEngine break-in ....................................... 5-3
Engine idling speed, checking ............... 6-16
Engine oil and oil filter cartridge ............... 6-9
Engine stop switch................................. 3-10
Engine trouble warning light .................... 3-5FFinal gear oil .......................................... 6-12
Front fork, adjusting ............................... 3-19
Front fork, checking ............................... 6-29
Fuel ....................................................... 3-15
Fuel consumption, tips for reducing ......... 5-3
Fuel tank breather hose ......................... 3-16
Fuel tank cap ......................................... 3-14
Fuses, replacing .................................... 6-32HHandlebar switches ................................. 3-9
Hazard switch ........................................ 3-10
Headlight bulb, replacing ....................... 6-33
High beam indicator light ......................... 3-5
Horn switch ............................................. 3-9
IIdentification numbers ..............................9-1
Ignition circuit cut-off system ..................3-24
Immobilizer system..................................3-1
Immobilizer system indicator light.............3-4
Indicator and warning lights......................3-4KKey identification number .........................9-1LLocks for optional side cases and
travel trunk ...........................................3-23MMain switch/steering lock .........................3-2
Model label ..............................................9-2
Multi-function display................................3-7NNeutral indicator light ...............................3-5OOil level warning light ...............................3-5PPanels, removing and installing ................6-5
Parking.....................................................5-4
Part locations ...........................................2-1
Pass switch ..............................................3-9
Periodic maintenance and
lubrication chart .....................................6-2
Pre-operation check list ............................4-1
E_5jwIX.fm Page 1 Monday, November 11, 2002 10:01 AM
Page 109 of 112
INDEX
SSafety information.................................... 1-1
Seats ..................................................... 3-17
Passenger seat ................................ 3-17
Rider seat ........................................ 3-17
Shifting .................................................... 5-2
Shift pedal ............................................. 3-11
Shift points (for Switzerland only)............. 5-3
Shock absorber assembly, adjusting ..... 3-21
Sidestand .............................................. 3-23
Spark plugs, checking ............................. 6-7
Specifications .......................................... 8-1
Speedometer ........................................... 3-6
Starting the engine .................................. 5-1
Start switch ............................................ 3-10
Steering, checking ................................. 6-29
Storage.................................................... 7-4
Storage compartment ............................ 3-18
Swingarm pivots, lubricating .................. 6-28TTachometer ............................................. 3-6
Throttle cable free play, adjusting .......... 6-17
Throttle grip and cable,
checking and lubricating ...................... 6-25
Tires ...................................................... 6-17
Tool kit..................................................... 6-1
Troubleshooting..................................... 6-36
Troubleshooting charts .......................... 6-37
Turn signal indicator lights ....................... 3-4
Turn signal light or tail/brake light bulb,
replacing ............................................. 6-36
Turn signal switch ................................... 3-9VValve clearance, adjusting .................... 6-17
Vehicle identification number................... 9-1WWheel bearings, checking ..................... 6-30
Wheels .................................................. 6-20
Windshield position adjusting switch ....... 3-9
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