Front fork YAMAHA FJR1300A 2009 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-4
Speedometer ..................................3-5
Tachometer ....................................3-6
Multi-function display ......................3-6
Anti-theft alarm (optional) .............3-13
Handlebar switches ......................3-13
Clutch lever ...................................3-15
Shift pedal .....................................3-16
Brake lever ...................................3-16
Brake pedal ..................................3-16
ABS ..............................................3-17
Fuel tank cap ................................3-18
Fuel ...............................................3-18
Fuel tank breather/overflow
hose ..........................................3-20
Catalytic converters ......................3-20
Seats ............................................3-21
Adjusting the rider seat height ......3-22
Storage compartments .................3-24
Accessory box ..............................3-25Adjusting the headlight beams ..... 3-26
Handlebar position ....................... 3-26
Opening and closing the
cowlings .................................... 3-26
Rear view mirrors ......................... 3-27
Adjusting the front fork ................. 3-28
Adjusting the shock absorber
assembly ................................... 3-29
Grip warmer adjusting knob ......... 3-31
Sidestand ..................................... 3-31
Ignition circuit cut-off system ........ 3-32
Auxiliary DC jack .......................... 3-34
FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing panels ..... 6-7Checking the spark plugs .............. 6-8
Engine oil and oil filter cartridge ..... 6-9
Final gear oil ................................ 6-12
Coolant ........................................ 6-14
Cleaning the air filter element ...... 6-15
Checking the engine idling
speed ........................................ 6-16
Checking the throttle cable free
play ........................................... 6-17
Valve clearance ........................... 6-17
Tires ............................................. 6-17
Cast wheels ................................. 6-20
Clutch lever .................................. 6-20
Rear brake light switch ................ 6-20
Checking the front and rear
brake pads ................................ 6-21
Checking the brake and clutch
fluid levels ................................. 6-21
Changing the brake and clutch
fluids ......................................... 6-23
Checking and lubricating the
cables ....................................... 6-23
Checking and lubricating the
throttle grip and cable ............... 6-23
Checking and lubricating the
brake and shift pedals .............. 6-24
Checking and lubricating the
brake and clutch levers ............ 6-24
Checking and lubricating the
centerstand and sidestand ....... 6-25U3P6E3E0.book Page 1 Monday, August 25, 2008 9:22 AM

TABLE OF CONTENTS
Lubricating the swingarm
pivots ......................................... 6-26
Lubricating the rear suspension ... 6-26
Checking the front fork ................. 6-26
Checking the steering ................... 6-27
Checking the wheel bearings ....... 6-27
Battery .......................................... 6-28
Replacing the fuses ...................... 6-29
Headlight bulb .............................. 6-30
Front turn signal light .................... 6-31
Replacing a rear turn signal light
bulb or a tail/brake light bulb ..... 6-31
Replacing the license plate light
bulb ........................................... 6-32
Auxiliary light bulb ........................ 6-32
Troubleshooting ............................ 6-33
Troubleshooting charts ................. 6-34
MOTORCYCLE CARE AND
STORAGE.......................................... 7-1
Matte color caution ......................... 7-1
Care ................................................ 7-1
Storage ...........................................7-3
SPECIFICATIONS ............................. 8-1
CONSUMER INFORMATION............. 9-1
Identification numbers .................... 9-1
U3P6E3E0.book Page 2 Monday, August 25, 2008 9:22 AM

SAFETY INFORMATION
1-3
1


Do not run engine in poorly venti-
lated or partially enclosed areas
such as barns, garages, or car-
ports.


Do not run engine outdoors where
engine exhaust can be drawn into
a building through openings such
as windows and doors.
Loading
Adding accessories or cargo to your
motorcycle can adversely affect stabili-
ty and handling if the weight distribution
of the motorcycle is changed. To avoid
the possibility of an accident, use ex-
treme caution when adding cargo or
accessories to your motorcycle. Use
extra care when riding a motorcycle
that has added cargo or accessories.
Here, along with the information about
accessories below, are some general
guidelines to follow if loading cargo to
your motorcycle:
The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit.
Operation of an overloaded vehicle
could cause an accident.When loading within this weight limit,
keep the following in mind:


Cargo and accessory weight
should be kept as low and close to
the motorcycle as possible. Se-
curely pack your heaviest items as
close to the center of the vehicle as
possible and make sure to distrib-
ute the weight as evenly as possi-
ble on both sides of the motorcycle
to minimize imbalance or instabili-
ty.


Shifting weights can create a sud-
den imbalance. Make sure that ac-
cessories and cargo are securely
attached to the motorcycle before
riding. Check accessory mounts
and cargo restraints frequently.
Properly adjust the suspension
for your load (suspension-ad-
justable models only), and
check the condition and pres-
sure of your tires.
Never attach any large or heavy
items to the handlebar, front
fork, or front fender. Theseitems, including such cargo as
sleeping bags, duffel bags, or
tents, can create unstable han-
dling or a slow steering re-
sponse.


This vehicle is not designed to
pull a trailer or to be attached to
a sidecar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are avail-
able only from a Yamaha dealer, have
been designed, tested, and approved
by Yamaha for use on your vehicle.
Many companies with no connection to
Yamaha manufacture parts and acces-
sories or offer other modifications for
Yamaha vehicles. Yamaha is not in a
position to test the products that these
aftermarket companies produce.
Therefore, Yamaha can neither en-
dorse nor recommend the use of ac-
cessories not sold by Yamaha or
modifications not specifically recom-
mended by Yamaha, even if sold and
installed by a Yamaha dealer.
Maximum load:
212 kg (467 lb)
U3P6E3E0.book Page 3 Monday, August 25, 2008 9:22 AM

SAFETY INFORMATION
1-4
1 Aftermarket Parts, Accessories, and
Modifications
While you may find aftermarket prod-
ucts similar in design and quality to
genuine Yamaha accessories, recog-
nize that some aftermarket accessories
or modifications are not suitable be-
cause of potential safety hazards to you
or others. Installing aftermarket prod-
ucts or having other modifications per-
formed to your vehicle that change any
of the vehicle’s design or operation
characteristics can put you and others
at greater risk of serious injury or death.
You are responsible for injuries related
to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.


Never install accessories or carry
cargo that would impair the perfor-
mance of your motorcycle. Care-
fully inspect the accessory before
using it to make sure that it does
not in any way reduce ground
clearance or cornering clearance,limit suspension travel, steering
travel or control operation, or ob-
scure lights or reflectors.
Accessories fitted to the handle-
bar or the front fork area can
create instability due to improper
weight distribution or aerody-
namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
Bulky or large accessories may
seriously affect the stability of
the motorcycle due to aerody-
namic effects. Wind may at-
tempt to lift the motorcycle, or
the motorcycle may become un-
stable in cross winds. These ac-
cessories may also cause
instability when passing or being
passed by large vehicles.
Certain accessories can dis-
place the operator from his or
her normal riding position. This
improper position limits the free-
dom of movement of the opera-tor and may limit control ability,
therefore, such accessories are
not recommended.


Use caution when adding electri-
cal accessories. If electrical acces-
sories exceed the capacity of the
motorcycle’s electrical system, an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
Aftermarket Tires and Rims
The tires and rims that came with your
motorcycle were designed to match the
performance capabilities and to provide
the best combination of handling, brak-
ing, and comfort. Other tires, rims, siz-
es, and combinations may not be
appropriate. Refer to page 6-17 for tire
specifications and more information on
replacing your tires.
U3P6E3E0.book Page 4 Monday, August 25, 2008 9:22 AM

DESCRIPTION
2-1
2
EAU10410
Left view1. Accessory box (page 3-25)
2. Front fork spring preload adjusting bolt (page 3-28)
3. Front fork rebound damping force adjusting knob (page 3-28)
4. Owner’s tool kit (page 6-1)
5. Rider seat (page 3-21)
6. Passenger seat (page 3-21)
7. Final gear oil filler bolt (page 6-12)
8. Final gear oil drain bolt (page 6-12)9. Shock absorber assembly spring preload adjusting lever (page 3-29)
10.Air filter element (page 6-15)
11.Shift pedal (page 3-16)
12.Engine oil filler cap (page 6-9)
13.Engine oil filter cartridge (page 6-9)
14.Engine oil level check window (page 6-9)U3P6E3E0.book Page 1 Monday, August 25, 2008 9:22 AM

DESCRIPTION
2-2
2
EAU10420
Right view1. Storage compartment (page 3-24)
2. Fuel tank cap (page 3-18)
3. Fuse box (page 6-29)
4. Windshield (page 3-13)
5. Battery (page 6-28)
6. Main fuse (page 6-29)
7. Front fork compression damping force adjusting screw (page 3-28)
8. Brake pedal (page 3-16)9. Shock absorber assembly rebound damping force adjusting knob
(page 3-29)
10.Rear brake fluid reservoir (page 6-21)
U3P6E3E0.book Page 2 Monday, August 25, 2008 9:22 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-28
3
EAU14732
Adjusting the front fork
WARNING
EWA10180
Always adjust both fork legs equal-
ly, otherwise poor handling and lossof stability may result.
This front fork is equipped with spring
preload adjusting bolts, rebound damp-
ing force adjusting knobs and compres-
sion damping force adjusting screws.NOTICE
ECA10101
To avoid damaging the mechanism,
do not attempt to turn beyond themaximum or minimum settings.
Spring preloadTo increase the spring preload and
thereby harden the suspension, turn
the adjusting bolt on each fork leg in di-
rection (a). To decrease the spring pre-
load and thereby soften the
suspension, turn the adjusting bolt on
each fork leg in direction (b).
Align the appropriate groove on the ad-
justing mechanism with the top of the
front fork cap bolt.Rebound damping force
To increase the rebound damping force
and thereby harden the rebound damp-
ing, turn the adjusting knob on each
fork leg in direction (a). To decrease the
rebound damping force and thereby
soften the rebound damping, turn the
adjusting knob on each fork leg in direc-
tion (b).1. Spring preload adjusting bolt
1. Current setting
2. Front fork cap boltSpring preload setting:
Minimum (soft):
6
Standard:
4
Maximum (hard):
1
1. Rebound damping force adjusting knobRebound damping setting:
Minimum (soft):
17 click(s) in direction (b)*
Standard:
12 click(s) in direction (b)*
Maximum (hard):
1 click(s) in direction (b)*
* With the adjusting knob fully turned
in direction (a)
U3P6E3E0.book Page 28 Monday, August 25, 2008 9:22 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
16Brake pedal pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
17Clutch lever pivot
shaftLubricate with silicone grease.√√√√√
18Shift pedal pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
19Sidestand, center-
standCheck operation.
Lubricate.√√√√√
20*Sidestand switchCheck operation.√√√√√√
21*Front forkCheck operation and for oil leak-
age.√√√√
22*Shock absorber as-
semblyCheck operation and shock ab-
sorber for oil leakage.√√√√
23*Rear suspension re-
lay arm and con-
necting arm
pivoting pointsCheck operation.√√√√
Lubricate with lithium-soap-based
grease.√√
24*Fuel injectionAdjust engine idling speed and
synchronization.√√√√√√
25 Engine oilChange.
Check oil level and vehicle for oil
leakage.√√√√√√
26Engine oil filter car-
tridgeReplace.√√√
27*Cooling systemCheck coolant level and vehicle
for coolant leakage.√√√√√
Change. Every 3 years NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
U3P6E3E0.book Page 4 Monday, August 25, 2008 9:22 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-26
6
EAUM1650
Lubricating the swingarm piv-
ots The swingarm pivots must be lubricat-
ed at the intervals specified in the peri-
odic maintenance and lubrication chart.
EAU23250
Lubricating the rear suspen-
sion The pivoting points of the rear suspen-
sion must be lubricated at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU23272
Checking the front fork The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10751]
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
Recommended lubricant:
Lithium-soap-based grease
Recommended lubricant:
Lithium-soap-based grease
U3P6E3E0.book Page 26 Monday, August 25, 2008 9:22 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-27
6
NOTICE
ECA10590
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-pair it.
EAU45511
Checking the steering Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place the vehicle on the center-
stand. WARNING! To avoid inju-
ry, securely support the vehicle
so there is no danger of it falling
over.
[EWA10751]
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
EAU23290
Checking the wheel bearings The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
U3P6E3E0.book Page 27 Monday, August 25, 2008 9:22 AM