checking oil YAMAHA FX 2003 Owners Manual

2-15
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EJU19940
Yamaha Engine Management
System (YEMS)
This model is equipped with an inte-
grated, computerized management system
that controls and adjusts ignition timing, fuel
injection, engine diagnostics, and the Off-
Throttle Steering (OTS) system.
EJU01786
Multifunction meter
This meter contains the following func-
tions for help and convenience in operating
the watercraft.
1
Tachometer
2
Hour meter/Voltmeter
3
Speedometer
4
Fuel meter
5
Fuel warning indicator
6
Engine overheat warning indicator
7
Speedometer display select switch
8
Hour meter/Voltmeter display select switch
9
Check engine warning indicator
0
Oil pressure warning indicator
CAUTION:@ Do not run the engine for more than
15 seconds when checking the operation
of the meter on land. The engine could
overheat.
NOTE:@
When the engine is started, all displays
light up for 2 seconds and the buzzer
sounds 2 times. Then, the meter starts to
operate normally.

The current display will continue to oper-
ate for 25 seconds after the engine stops.
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3-7
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EJU18031
Engine oil level
Check the engine oil level before each
use.
CAUTION:@
Be sure to check the engine oil level
before operating the watercraft for the
first time.

Do not run the engine with too much or
not enough oil in the oil tank. Oil could
flow into the air filter case and the
engine could be damaged.
@
Checking the engine oil level:
1. Place the watercraft in a horizontal posi-
tion.
2. Remove the rear and front seats. (See
pages 2-5 and 2-6 for seat removal and
installation procedures.)
3. Remove the oil tank filler cap 1 and
check that the oil level is at least at the
minimum level mark 2 on the dipstick.
4. If the oil level is below the minimum level
mark, pour enough oil so that the oil level
is at the minimum level mark on the dip-
stick, and then install the filler cap. If the
oil level is at the minimum level mark, the
watercraft can be operated normally. If
adding engine oil to the oil tank, it is rec-
ommended to the check the oil level
again as follows.
NOTE:@ The oil level on the dipstick raises approxi-
mately 60 mm (2.4 in) per 1 L (1.1 US qt,
0.9 Imp qt) of engine oil added to the oil
tank.
@
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3-8
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Checking the engine oil level again:
1. Launch the watercraft, and then start the
engine.
2. Run the engine at 7,000 r/min for
5 minutes or more and at trolling speed
for 2–3 minutes, and then turn the
engine off.
3. Remove the oil tank filler cap, wipe the
dipstick clean, insert it back into the filler
hole, and then remove it again to check
the oil level.
4. If the engine oil is below the minimum
level mark, add sufficient oil of the rec-
ommended type to raise it to the correct
level. If the engine oil is above the maxi-
mum level mark 3, extract sufficient oil
to lower it to the correct level.
NOTE:@
The engine oil should be between the
minimum and maximum level marks.

To check the engine oil level accurately,
be sure to adequately warm the engine
up.
@
EJU01961
Water separator
Check the water separator 1 for water.
Normally the water separator is empty. The
water separator retains any water entering
through the fuel tank breather hose if the
watercraft is capsized.
If water remains in the water separator,
drain it by removing the drain screw 2.
Place a drain pan under the water separator
to catch the draining water or use a dry cloth
to soak up any water that could spill into the
watercraft. If any water spills into the water-
craft, be sure to wipe it up with a dry cloth.
Be sure to install the drain screw after drain-
ing the water separator.
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EJU01836
Operation
WARNING@ Before operating your watercraft,
become familiar with all controls. Con-
sult your Yamaha dealer about any con-
trol or function you do not fully
understand. Failure to understand how
controls work could cause an accident or
prevent you from avoiding an accident.
CAUTION:@ Make sure that the stern drain plugs are
securely tightened before launching the
watercraft.
EJU18071
Engine break-in
The engine break-in period is essential to
allow the various components of the engine
to wear and polish themselves to the correct
operating clearances. This ensures proper
performance and promotes longer compo-
nent life.
CAUTION:@ Be sure to check the engine oil level
before operating the watercraft for the
first time. (See page 3-7 for engine oil
checking procedures.)
@
1. Launch the watercraft and start the
engine. (See page 3-18 for engine start-
ing procedures.)
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4
EJU01086
MAINTENANCE AND
CARE
Storage ...................................................... 4-1
Flushing the cooling system .................. 4-1
Lubrication .............................................. 4-3
Fuel system ............................................ 4-4
Battery .................................................... 4-5
Cleaning the watercraft .......................... 4-6
Maintenance and adjustments .............. 4-7
Owner’s/Operator’s Manual and
tool kit ..................................................... 4-8
Periodic maintenance chart ................... 4-9
Inspecting the fuel system ................... 4-10
Changing the engine oil ....................... 4-11
Checking the air filter element ............. 4-13
Inspecting the jet thrust
nozzle angle ......................................... 4-14
Inspecting the shift cable ..................... 4-14
Inspecting and adjusting the
throttle cable ......................................... 4-14
Inspecting the QSTS mechanism ....... 4-15
Cleaning and adjusting the
spark plugs ........................................... 4-16
Lubrication points ................................. 4-18
Inspecting the battery .......................... 4-21
Adjusting the fuel injection system ...... 4-23
Replacing the fuse ............................... 4-24
Specifications ........................................ 4-25
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EJU01819
Checking the air filter element
The air filter element should be checked
every 12 months or every 100 hours of oper-
ation.
To check the air filter:
1. Remove the rear and front seats. (See
pages 2-5 and 2-6 for seat removal and
installation procedures.)
2. Remove the air filter case cover
screws1, slide the locks 2 open, and
then remove the case cover.
3. Remove the air filter element and check
it for dirt and oil. Replace the air filter ele-
ment if there is any oil buildup, or every
2 years or every 200 hours of operation.
4. Install the air filter element in the air filter
case, and then install the case cover.
CAUTION:@
Make sure that the air filter element is
installed in the filter case properly.

Do not start the engine with the air fil-
ter element removed, otherwise the
pistons and cylinders could be dam-
aged.

If cleaning the air filter element, use
cold or lukewarm water and let it air
dry completely. Do not use detergent
or solvent to clean the air filter ele-
ment, or dry it with heat or com-
pressed air, otherwise it could be
damaged.
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EJU01125
Index
A
Adjusting the fuel injection system ........ 4-23
Approval label of Emission control
certificate ................................................. 1-3
B
Battery ............................................ 3-10, 4-5
Beaching the watercraft ........................ 3-32
Bilge ........................................................ 3-9
Boarding alone ...................................... 3-25
Boarding and starting in deep water ..... 3-25
Boarding with passengers ..................... 3-26
Bow down.............................................. 2-14
Bow up .................................................. 2-14
C
Capsized watercraft .............................. 3-27
Changing the engine oil ........................ 4-11
Check engine warning indicator ............ 2-17
Checking the air filter element............... 4-13
Checking the trolling speed ................... 4-23
Cleaning and adjusting the
spark plugs ............................................ 4-16
Cleaning the jet intake and impeller ........ 5-3
Cleaning the watercraft ........................... 4-6
Connecting the jumper cables................. 5-6
Cooling water pilot outlet ................ 2-9, 3-15
Cruising limitations ................................ 1-12
D
Docking the watercraft .......................... 3-32
E
Emergency procedures ........................... 5-3
Emission control information
(For Canada only) ................................... 1-3
Engine break-in ..................................... 3-16
Engine compartment ............................... 3-6
Engine oil ................................................ 3-3
Engine oil level ........................................ 3-7
Engine overheat warning indicator ........ 2-19
Engine serial number .............................. 1-2
Engine shut-off cord (lanyard) ............... 3-14
Engine shut-off switch ............................. 2-8Engine stop switch .................................. 2-7
Enjoy your watercraft responsibly ......... 1-19
F
Filling the fuel tank .................................. 3-4
Fire extinguisher .................................... 3-11
Flushing the cooling system .................... 4-1
Front seat ................................................ 2-6
Front storage compartment ................... 2-20
Fuel and oil.............................................. 3-1
Fuel level ................................................. 3-6
Fuel meter ............................................. 2-16
Fuel system ............................................. 4-4
Fuel tank ............................................... 4-10
Fuel tank filler cap ................................... 2-7
Fuel warning indicator ........................... 2-18
G
Gasohol ................................................... 3-2
Gasoline .................................................. 3-1
Getting to know your watercraft ............ 3-21
Glove compartment ............................... 2-21
H
Handgrip ................................................ 2-14
Hazard information ................................ 1-16
Hood........................................................ 2-7
Hour meter/Voltmeter ............................ 2-17
Hull Identification Number (HIN).............. 1-2
I
Identification numbers ............................. 1-1
Important labels ....................................... 1-4
Inspecting and adjusting the
throttle cable.......................................... 4-14
Inspecting the battery ............................ 4-21
Inspecting the fuel system ..................... 4-10
Inspecting the jet thrust nozzle angle .... 4-14
Inspecting the QSTS mechanism .......... 4-15
Inspecting the shift cable ....................... 4-14
J
Jet unit................................................... 3-14
Jumping the battery ................................. 5-5
UF1B71.book Page 1 Tuesday, November 12, 2002 4:17 PM