coolant level YAMAHA FZ6 N 2007 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
LCD tachometer .............................3-5
Multi-function display ......................3-5
Anti-theft alarm (optional) ...............3-9
Handlebar switches ......................3-10
Clutch lever ...................................3-11
Shift pedal .....................................3-11
Brake lever ...................................3-12
Brake pedal ..................................3-12
Fuel tank cap ................................3-12
Fuel ...............................................3-13
Fuel tank breather hose ................3-14
Catalytic converter ........................3-14
Seat ..............................................3-15
Helmet holder ...............................3-15
Storage compartment ...................3-16
Adjusting the shock absorber
assembly ...................................3-16
Sidestand ......................................3-17
Ignition circuit cut-off system ........3-18PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing the
panel ........................................... 6-6
Checking the spark plugs ............... 6-6
Engine oil and oil filter cartridge ..... 6-7
Coolant ......................................... 6-10
Replacing the air filter element ..... 6-13
Adjusting the engine idling
speed ........................................ 6-15
Checking the throttle cable free
play ........................................... 6-15
Valve clearance ............................ 6-16
Tires ............................................. 6-16
Cast wheels .................................. 6-19Adjusting the clutch lever free
play ........................................... 6-19
Rear brake light switch ................ 6-20
Checking the front and rear brake
pads .......................................... 6-20
Checking the brake fluid level ...... 6-21
Changing the brake fluid .............. 6-22
Drive chain slack .......................... 6-22
Cleaning and lubricating the drive
chain ......................................... 6-23
Checking and lubricating the
cables ....................................... 6-24
Checking and lubricating the
throttle grip and cable ............... 6-24
Checking and lubricating the
brake and shift pedals .............. 6-25
Checking and lubricating the
brake and clutch levers ............ 6-25
Checking and lubricating the
sidestand .................................. 6-26
Lubricating the swingarm
pivots ........................................ 6-26
Checking the front fork ................. 6-27
Checking the steering .................. 6-27
Checking the wheel bearings ....... 6-28
Battery ......................................... 6-28
Replacing the fuses ..................... 6-30
Replacing the headlight bulb ....... 6-31
Replacing the tail/brake light
bulb ........................................... 6-32U1B3E3E0.book Page 1 Friday, July 14, 2006 11:34 AM

PRE-OPERATION CHECKS
4-2
4
EAU15605
Pre-operation check list
ITEM CHECKS PAGE
FuelCheck fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.3-13
Engine oilCheck oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.6-7
CoolantCheck coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage.6-10
Front brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-20, 6-21
Rear brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-20, 6-21
ClutchCheck operation.
Lubricate cable if necessary.
Check lever free play.
Adjust if necessary.6-19
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
EAU18680
NOTE:

Air filter
This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.


Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
23*Cooling systemCheck coolant level and vehicle for coolant leakage.√√√√ √
Change. Every 3 years
24*Front and rear brake
switchesCheck operation.√√√√√ √
25Moving parts and ca-
blesLubricate.√√√√ √
26*Throttle grip housing
and cableCheck operation and free play.
Adjust the throttle cable free play if necessary.
Lubricate the throttle grip housing and cable.√√√√ √
27*Air induction systemCheck the air cut-off valve, reed valve, and hose for dam-
age.
Replace the entire air induction system if necessary.√√√√ √
28*Muffler and exhaust
pipeCheck the screw clamp for looseness.√√√√√
29*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√ √ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 10203040U1B3E3E0.book Page 4 Friday, July 14, 2006 11:34 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-10
6
NOTE:After the engine is started, the engine
oil level warning light should go off if theoil level is sufficient.CAUTION:
ECA10400
If the oil level warning light flickers
or remains on, immediately turn the
engine off and have a Yamaha dealercheck the vehicle.
10. Turn the engine off, and then
check the oil level and correct it if
necessary.
EAU20070
Coolant The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU20091
To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.NOTE:

The coolant level must be checked
on a cold engine since the level
varies with engine temperature.


Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to theside can result in a false reading.
2. Check the coolant level in the cool-
ant reservoir.
NOTE:The coolant should be between theminimum and maximum level marks.3. If the coolant is at or below the
minimum level mark, remove the
reservoir cap.
1. Coolant reservoir
2. Maximum level mark
3. Minimum level mark
1. Coolant reservoir cap
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-11
6 4. Add coolant to the maximum level
mark, and then install the reservoir
cap.
CAUTION:
ECA10471


If coolant is not available, use
distilled water or soft tap water
instead. Do not use hard water
or salt water since it is harmful
to the engine.


If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-
wise the cooling system will not
be protected against frost and
corrosion.


If water has been added to the
coolant, have a Yamaha dealer
check the antifreeze content of
the coolant as soon as possible,
otherwise the effectiveness ofthe coolant will be reduced.
WARNING
EWA10380
Never attempt to remove the radiatorcap when the engine is hot.NOTE:

The radiator fan is automatically
switched on or off according to the
coolant temperature in the radia-
tor.


If the engine overheats, see page6-39 for further instructions.
EAU42610
To change the coolant
1. Place the vehicle on a level sur-
face and let the engine cool if nec-
essary.
2. Place a container under the engine
to collect the used coolant.
3. Remove the radiator cap retaining
bolt, radiator cap retainer and radi-
ator cap.
WARNING
EWA10380
Never attempt to remove the radiatorcap when the engine is hot.4. Remove the coolant reservoir cap.
5. Remove the coolant reservoir cov-
er and coolant reservoir by remov-
ing the bolts.
Coolant reservoir capacity (up to the
maximum level mark):
0.27 L (0.29 US qt) (0.24 Imp.qt)
1. Radiator cap retaining bolt
2. Radiator cap
3. Radiator cap retainer
1. Coolant reservoir cap
2. Coolant reservoir
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-12
66. Drain the coolant from the coolant
reservoir by turning it upside down.
7. Install the coolant reservoir and its
reservoir cover by placing them in
the original position, and then in-
stalling the bolts.
8. Remove the coolant drain bolt to
drain the cooling system.9. After the coolant is completely
drained, thoroughly flush the cool-
ing system with clean tap water.
10. Install the coolant drain bolt, and
then tighten it to the specified
torque.
NOTE:
Check the washer for damage and re-place it if necessary.
11. Pour the specified amount of the
recommended coolant into the ra-
diator and reservoir.
CAUTION:
ECA10471


If coolant is not available, use
distilled water or soft tap water
instead. Do not use hard water
or salt water since it is harmful
to the engine.


If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-
wise the cooling system will not
be protected against frost and
corrosion.


If water has been added to the
coolant, have a Yamaha dealer
check the antifreeze content of
1. Coolant reservoir cover
2. Bolt
1. Coolant drain boltTightening torque:
Coolant drain bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Antifreeze/water mixture ratio:
1:1
Recommended antifreeze:
High-quality ethylene glycol anti-
freeze containing corrosion inhibitors
for aluminum engines
Coolant quantity:
Radiator capacity (including all
routes):
2.00 L (2.11 US qt) (1.76 Imp.qt)
Coolant reservoir capacity (up to the
maximum level mark):
0.27 L (0.29 US qt) (0.24 Imp.qt)
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-13
6 the coolant as soon as possible,
otherwise the effectiveness of
the coolant will be reduced.
12. Install the coolant reservoir cap.
13. Install the radiator cap, radiator
cap retainer and radiator cap re-
taining bolt.
14. Start the engine, let it idle for sev-
eral minutes, and then turn it off.
15. Remove the radiator cap to check
the coolant level in the radiator. If
necessary, add sufficient coolant
until it reaches the top of the radia-
tor, and then install the radiator
cap, radiator cap retainer and radi-
ator cap retaining bolt.16. Check the coolant level in the res-
ervoir. If necessary, remove the
coolant reservoir cap, add coolant
to the maximum level mark, and
then install the cap.
17. Start the engine, and then check
the vehicle for coolant leakage. If
coolant is leaking, have a Yamaha
dealer check the cooling system.
EAU34423
Replacing the air filter element The air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas.
1. Remove the seat. (See page
3-15.)
2. Remove the fuel tank bolts, and
then lift the fuel tank away from the
air filter case.
3. Remove the air filter case cover by
removing the screws.
1. Radiator cap retaining bolt
2. Radiator cap
3. Radiator cap retainer
1. Bolt
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-40
6Engine overheating
WARNING
EWA10400


Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.


After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissingsound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
NOTE:If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolantas soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See NOTE.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
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SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2095 mm (82.5 in)
Overall width:
755 mm (29.7 in)
Overall height:
1085 mm (42.7 in)
Seat height:
795 mm (31.3 in)
Wheelbase:
1440 mm (56.7 in)
Ground clearance:
145 mm (5.71 in)
Minimum turning radius:
2800 mm (110.2 in)Weight:With oil and fuel:
201.0 kg (443 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Forward-inclined parallel 4-cylinder
Displacement:
600.0 cm³
Bore × stroke:
65.5 × 44.5 mm (2.58 × 1.75 in)
Compression ratio:
12.20 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE10W30, SAE10W40, SAE15W40,
SAE20W40 or SAE20W50
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:
2.50 L (2.64 US qt) (2.20 Imp.qt)
With oil filter cartridge replacement:
2.80 L (2.96 US qt) (2.46 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.27 L (0.29 US qt) (0.24 Imp.qt)
Radiator capacity (including all routes):
2.00 L (2.11 US qt) (1.76 Imp.qt)Air filter:Air filter element:
Oil-coated paper element
Fuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
19.4 L (5.13 US gal) (4.27 Imp.gal)
Fuel reserve amount:
3.6 L (0.95 US gal) (0.79 Imp.gal)Fuel injector:Manufacturer:
DENSO
Model/quantity:
0290 x 4Spark plug (s):Manufacturer/model:
NGK/CR9EK
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio:
86/44 (1.955)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
46/16 (2.875)
Transmission type:
Constant mesh 6-speed
Operation:
Left foot operation
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40
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INDEXAAir filter element, replacing ................... 6-13
Anti-theft alarm (optional)........................ 3-9
Auxiliary light bulb, replacing ................ 6-34BBattery................................................... 6-28
Brake and clutch levers, checking and
lubricating ........................................... 6-25
Brake and shift pedals, checking and
lubricating ........................................... 6-25
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever ............................................ 3-12
Brake pedal ........................................... 3-12CCables, checking and lubricating .......... 6-24
Care ........................................................ 7-1
Catalytic converter ................................ 3-14
Caution, matte color ................................ 7-1
Clutch lever ........................................... 3-11
Clutch lever free play, adjusting ............ 6-19
Coolant.................................................. 6-10DDimmer switch ...................................... 3-10
Drive chain, cleaning and lubricating .... 6-23
Drive chain slack ................................... 6-22EEngine break-in ....................................... 5-3
Engine idling speed............................... 6-15
Engine oil and oil filter cartridge .............. 6-7
Engine stop switch ................................ 3-10
Engine trouble warning light.................... 3-4FFront and rear brake pads, checking .... 6-20Front fork, checking .............................. 6-27
Fuel....................................................... 3-13
Fuel consumption, tips for reducing........ 5-3
Fuel tank breather hose........................ 3-14
Fuel tank cap ........................................ 3-12
Fuses, replacing ................................... 6-30
HHandlebar switches .............................. 3-10
Hazard switch ....................................... 3-11
Headlight bulb, replacing ...................... 6-31
Helmet holder ....................................... 3-15
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-10IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-18
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-4
Indicator and warning lights .................... 3-3KKey identification number ....................... 9-1LLCD tachometer ..................................... 3-5
License plate light bulb, replacing ........ 6-33MMain switch/steering lock........................ 3-2
Model label ............................................. 9-2
Multi-function display .............................. 3-5NNeutral indicator light .............................. 3-3OOil level warning light.............................. 3-4PPanel, removing and installing................ 6-6Parking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-10
Periodic maintenance and lubrication
chart ...................................................... 6-2
Pre-operation check list........................... 4-2
RRear brake light switch .......................... 6-20SSafety information ................................... 1-1
Seat ....................................................... 3-15
Shifting .................................................... 5-2
Shift pedal ............................................. 3-11
Shock absorber assembly, adjusting .... 3-16
Sidestand .............................................. 3-17
Sidestand, checking and lubricating...... 6-26
Spark plugs, checking ............................. 6-6
Specifications .......................................... 8-1
Starting the engine .................................. 5-1
Start switch............................................ 3-10
Steering, checking................................. 6-27
Storage.................................................... 7-3
Storage compartment............................ 3-16
Supporting the motorcycle .................... 6-34
Swingarm pivots, lubricating ................. 6-26TTail/brake light bulb, replacing .............. 6-32
Throttle cable free play, checking ......... 6-15
Throttle grip and cable, checking and
lubricating ........................................... 6-24
Tires ...................................................... 6-16
Tool kit..................................................... 6-1
Troubleshooting .................................... 6-38
Troubleshooting charts.......................... 6-39
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