battery YAMAHA GP1300R 2007 User Guide

Page 76 of 90

Maintenance and care
69
QSTS cable (jet thrust nozzle end)
QSTS cables (pulley end)
QSTS cables (handlebar end)
Remove the QSTS cable housing. Spray a
rust inhibitor into the outer cables. Reinstall
the QSTS cable housing.
Intermediate housing
Fill the intermediate housing with water-re-
sistant grease through the grease nipple
using a grease gun.
EJU34450Checking the battery
Check the level of the battery electrolyte and
make sure that the negative (–) and positive
(+) battery leads are tightened securely.
WARNING
EWJ00790
Battery electrolyte is poisonous and dan-
gerous, causing severe burns, etc. Elec-
trolyte contains sulfuric acid. Avoid
contact with skin, eyes, or clothing.
Antidotes
External: Flush with water.
Internal: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten
egg, or vegetable oil. Call a physician im-
mediately.
Eyes: Flush with water for 15 minutes and
get prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flames, cigarettes, etc., well away.
If using or charging the battery in an en-
closed space, make sure that it is well ven-
tilated. Always shield your eyes when
working near batteries.
Grease quantity:
Initial 10 hours or 1 month:
33.0–35.0 cm³ (1.12–1.18 US oz)
(1.16–1.23 Imp.oz)
Every 100 hours or 12 months:
6.0–8.0 cm³ (0.20–0.27 US oz)
(0.21–0.28 Imp.oz)
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Maintenance and care
70
KEEP OUT OF THE REACH OF CHILDREN.
CAUTION:
ECJ00230
Be careful not to place the battery on its
side.
Be sure to remove the battery from the
battery compartment when adding elec-
trolyte or charging the battery.
To replenish the battery:
(1) Make sure that the electrolyte level is be-
tween the maximum and minimum level
marks.
(2) Refill the battery with distilled water if
necessary.
CAUTION:
ECJ00240
Normal tap water contains minerals that
are harmful to a battery. Use only distilled
water for replenishing the battery.
To recharge the battery:
CAUTION:
ECJ00250
Do not attempt to charge a battery hastily.
Battery life could be shortened.
It is recommended to have a Yamaha dealer
charge the battery. If you charge the battery
yourself, carefully read the battery charger in-structions before charging and follow the
points below.
(1) Remove all of the battery caps.
(2) If the electrolyte level is low, add distilled
water to raise it to the specified level.
(3) Set the charging rate to 1.9 ampere and
charge the battery slowly until the explo-
sive gases are discharged vigorously
from the battery cells.
To install the battery:
(1) Place the battery in the battery compart-
ment and connect the battery leads to the
battery terminals.
(2) Connect the breather hose to the battery.
(3) Secure the battery in place.
WARNING
EWJ00400
Be sure to connect the breather hose to
the battery. Fire or explosion could result
if the breather hose is damaged, obstruct-
ed, or not connected properly.
CAUTION:
ECJ00260
After installation, make sure that the bat-
tery leads are properly connected to the
battery terminals.
1Maximum level mark
2Minimum level mark
1Positive (+) battery terminal: Red lead
2Negative (–) battery terminal: Black lead
3Breather hose
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Specifications
72
EJU34540
Specifications
Watercraft capacity:
Maximum people on board:
2 person
Maximum load capacity:
160 kg (353 lb)
Dimensions:
Length:
2930 mm (115.4 in)
Width:
1150 mm (45.3 in)
Height:
1020 mm (40.2 in)
Dry weight:
297 kg (655 lb)
Performance:
Maximum output (according to ISO 8665/SAE
J1228):
114.7 kW@7000 r/min
Maximum fuel consumption:
57.0 L/h (15.1 US gal/h) (12.5 Imp.gal/h)
Cruising range at full throttle:
1.05 hour
Trolling speed:
1350 ±100 r/min
Engine:
Engine type:
2-stroke
Number of cylinders:
3
Engine displacement:
1297.0 cm³
Bore & stroke:
84.0 × 78.0 mm (3.31 × 3.07 in)
Compression ratio:
5.90 :1
Lubrication system:
Oil injection
Cooling system:
Water
Starting system:
Electric
Ignition system:
Digital C.D.I.
Spark plug:
BR8ES-11
Spark plug gap:
1.0–1.1 mm (0.039–0.043 in)Battery capacity:
12 V19.0 Ah
Charging system:
Flywheel magneto
Drive unit:
Propulsion system:
Jet pump
Jet pump type:
Axial flow, single stage
Impeller rotation:
Counterclockwise
Jet thrust nozzle angle:
23.0 °+23.0 °
Jet thrust nozzle trim angle:
-10 °, -5 °, 0 °, 5 °, 10 °
Fuel and oil:
Recommended fuel:
Regular unleaded gasoline
Minimum octane rating (PON):
86
Minimum octane rating (RON):
90
Recommended engine oil:
YAMALUBE 2-W
Fuel tank total capacity:
60.0 L (15.9 US gal) (13.2 Imp.gal)
Engine oil tank capacity:
5.5 L (1.45 US gal) (1.21 Imp.gal)
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Trouble recovery
73
EJU34560
Troubleshooting
If you have any trouble with your watercraft, use this section to check for the possible cause.
If you cannot find the cause, or if the procedure for replacement or repair is not described in
this owner’s/operator’s manual, have a Yamaha dealer perform the necessary service.
EJU34580Troubleshooting chart
TROUBLE POSSIBLE CAUSE REMEDY PAGE
Engine does not
start (Starter motor
does not turn over)Engine shut-
off switchClip not in place Install clip
22
Fuse Burned out Replace the fuse and
check wiring78
Battery Run down Recharge 69
Poor terminal con-
nectionsTighten as required
69
Terminal corroded Clean 61
Starter motor Faulty Have serviced by
Yamaha dealer—
Warning sys-
temOverheat mode Cool down engine
29
Engine does not
start (Starter motor
turns over)Throttle lever Squeezed Release 23
Fuel Empty Refill as soon as pos-
sible36
Stale or contaminat-
edHave serviced by
Yamaha dealer66
Fuel tank Water or dirt present Have serviced by
Yamaha dealer66
Spark plug Fouled or defective Clean or replace 67
Spark plug
capNot connected or
looseConnect properly
67
Crankcase Filled with water Crank engine with
plug out until clean79
Fuel injec-
tion systemFuel pump faulty Have serviced by
Yamaha dealer—
Water tem -
perature sen-
sorFailed Have serviced by
Yamaha dealer 29
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Trouble recovery
74
Engine runs irregu-
larly or stallsFuel Empty Refill as soon as pos-
sible36
Stale or contaminat-
edHave serviced by
Yamaha dealer66
Fuel tank Water or dirt present Have serviced by
Yamaha dealer66
Spark plug Fouled or defective Replace 67
Incorrect heat range Replace 67
Gap incorrect Adjust 67
Spark plug
capLoose Connect properly 67
Cracked, torn, or
damagedReplace

Electrical wir-
ingLoose connection Tighten or connect
properly—
Fuel injec-
tion systemFaulty or clogged in-
jectorsHave serviced by
Yamaha dealer—
Warning light or in-
dicator blinksFuel level Empty Refill as soon as pos-
sible36
Engine oil
levelEmpty Refill immediately 36
Oil filter clogged Have serviced by
Yamaha dealer—
Engine over-
heatedJet intake clogged Clean 76
Water temperature
sensor is failedHave serviced by
Yamaha dealer29
Low battery
voltageBattery voltage low Charge 69
Battery terminal con-
nected wrongConnect properly
69
Exhaust gas
temperatureGas temperature is
too highCool down engine
31
Check engine
warningFaulty sensors Have serviced by
Yamaha dealer31 TROUBLE POSSIBLE CAUSE REMEDY PAGE
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Trouble recovery
77
CAUTION:
ECJ00660
Place a suitable clean cloth or carpeting
underneath the watercraft to protect it
from abrasions and scratches.
Always turn the watercraft over onto its
port (left) side.
When turning the watercraft on its side,
support the bow so that the handlebars
are not bent or damaged.
(2) Remove any weeds or debris from
around the drive shaft, impeller, jet pump
housing, and jet thrust nozzle.
If debris is difficult to remove, consult a
Yamaha dealer.
CAUTION:
ECJ00670
Always avoid operating your watercraft in
areas where weed growth is thick. If travel-
ing in weeded areas is unavoidable, oper-
ate the engine alternately at partial throttle
and full throttle. Weeds tend to accumu-
late more at a steady speed and at trolling
speed. If weeds clog the jet intake or im-
peller area and cause cavitation, follow the
cleaning procedure above.
EJU34640Jumping the battery
If the watercraft battery has run down, the en-
gine can be started using a 12-volt booster
battery and jumper cables.
WARNING
EWJ00790
Battery electrolyte is poisonous and dan-
gerous, causing severe burns, etc. Elec-
trolyte contains sulfuric acid. Avoid
contact with skin, eyes, or clothing.
Antidotes
External: Flush with water.
Internal: Drink large quantities of water or
milk. Follow with milk of magnesia, beatenegg, or vegetable oil. Call a physician im-
mediately.
Eyes: Flush with water for 15 minutes and
get prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flames, cigarettes, etc., well away.
If using or charging the battery in an en-
closed space, make sure that it is well ven-
tilated. Always shield your eyes when
working near batteries.
KEEP OUT OF THE REACH OF CHILDREN.
EJU34650Connecting the jumper cables
(1) Connect the positive (+) jumper cable to
the positive (+) battery terminals of both
batteries.
(2) Connect one end of the negative (–)
jumper cable to the negative (–) battery
terminal of the booster battery.
(3) Connect the other end of the negative (–)
jumper cable to an unpainted bolt on the
cylinder head.
CAUTION:
ECJ00680
Do not connect the end of the negative (–)
jumper cable to the negative (–) battery
terminal of the watercraft battery! Make
sure that all connections are secure and
correct before attempting to start the en-
1Positive (+) jumper cable
2Negative (–) jumper cable
3Booster battery
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Trouble recovery
78
gine. Any wrong connection could dam-
age the electrical system.
(4) Start the engine, and then disconnect the
jumper cables by reversing the steps
above.
CAUTION:
ECJ00690
Never push the start switch while the en-
gine is running.
Do not operate the start switch for more
than 5 seconds, otherwise the battery
will be discharged and the engine will
not start. Also, the starter motor could
be damaged. If the engine does not start
in 5 seconds, release the start switch,
wait 15 seconds, and then try again.
EJU34680Replacing the fuses
The fuses are located in the electrical box.
To replace a fuse:
(1) Remove the cap on the electrical box.
(2) Replace the blown fuse with the spare
fuse of the correct amperage by using the
fuse puller on the reverse side of the cap.
WARNING
EWJ00800
Do not use fuses of higher amperage than
recommended. Substitution with a fuse
that has an improper rating can cause ex-
tensive electrical system damage and pos-
sible fire.
EJU34710Towing the watercraft
If the watercraft becomes inoperative in the
water, it can be towed to shore.
If the watercraft must be towed in an emer-
gency using a towline, the operator should
ride the watercraft, holding onto the handle-
bars.
CAUTION:
ECJ00720
Tow the watercraft at 5 mph (8 km/h) or
less, otherwise water could enter the en-
gine through the exhaust passages or
through the air intake and flood the en-
gine compartment if it is towed too fast.
Tow the watercraft using the bow eye
only.
1Electrical box
2Cap
3Fuse puller
4Fuse
5Spare fuse
Fuse amperage:
Main fuse:
20 A
Meter fuse:
3 A
Bilge pump fuse:
3 A
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Page 87 of 90

Index
2-stroke engine oil .................................... 36
A
Adjusting the Yamaha Adjustable
Sponsons (YAS) ................................... 71
B
Battery ................................................ 40, 61
Battery, checking...................................... 69
Battery, jumping ....................................... 77
Beaching the watercraft ........................... 57
Bilge ......................................................... 39
Boarding alone ......................................... 51
Boarding and starting from a dock ........... 51
Boarding and starting in deep water ........ 51
Boarding and starting in shallow water .... 50
Boarding with a passenger....................... 52
Bow down................................................. 26
Bow eye ................................................... 26
Bow up ..................................................... 26
Builder’s plate............................................. 2
C
Capsized watercraft ................................. 54
Check engine warning indicator ............... 31
Cleaning the watercraft ............................ 62
Cooling water pilot outlets .................. 23, 44
Cruising limitations ................................... 10
D
Docking the watercraft ............................. 57
E
Emergency procedures ............................ 76
Engine break-in ........................................ 45
Engine compartment ................................ 39
Engine overheat warning indicator ........... 29
Engine serial number ................................. 1
Engine shut-off cord ................................. 44
Engine shut-off switch .............................. 22
Engine stop switch ................................... 22
Enjoy your watercraft responsibly ............ 16
Exhaust temperature warning indicator.... 31
F
Filling the fuel tank ................................... 36
Filling the oil tank ..................................... 36
Fire extinguisher....................................... 41
Flushing the cooling system ..................... 60
Front storage compartment ...................... 32Fuel and oil............................................... 35
Fuel and oil systems ................................ 39
Fuel injection system ................................ 71
Fuel level meter ........................................ 28
Fuel level warning indicator ...................... 29
Fuel system .............................................. 61
Fuel system, checking .............................. 66
Fuel tank .................................................. 66
Fuel tank filler cap .................................... 22
Fuses, replacing ....................................... 78
G
Gasohol .................................................... 35
Gasoline ................................................... 35
Getting to know your watercraft ............... 48
Glove compartment .................................. 33
H
Handgrip ................................................... 26
Hazard information ................................... 14
Hood ......................................................... 21
Hour meter/voltmeter ............................... 28
Hull and deck ........................................... 39
Hull Identification Number (HIN)................. 1
I
Identification numbers ................................ 1
Important labels .......................................... 3
J
Jet intake .................................................. 43
Jet intake and impeller, cleaning .............. 76
Jet thrust nozzle angle, checking ............. 66
Jumper cables, connecting ...................... 77
L
Labels, other .............................................. 7
Labels, warning .......................................... 4
Launching the watercraft .......................... 46
Learning to operate your watercraft ......... 48
Leaving the watercraft .............................. 48
Limitations on who may operate the
watercraft ................................................ 9
Lubrication................................................ 61
Lubrication points ..................................... 68
M
Main components, location of .................. 17
Maintenance and adjustments ................. 63
Model information....................................... 2
Multifunction information center ......... 27, 44
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