battery YAMAHA GP1300R 2007 Owners Manual

Page 7 of 90

Table of contents
Battery ............................................. 61
Cleaning the watercraft ................... 62
Maintenance and adjustments ..... 63
Owner’s/operator’s manual and
tool kit ........................................... 63
Periodic maintenance chart ............. 65
Checking the fuel system ................ 66
Checking the oil injection system .... 66
Checking the jet thrust
nozzle angle ................................. 66
Checking and adjusting the throttle
cable ............................................ 67
Cleaning and adjusting the
spark plugs ................................... 67
Lubrication points ............................ 68
Checking the battery ....................... 69
Fuel injection system ....................... 71
Bleeding the oil pump ...................... 71
Adjusting the Yamaha Adjustable
Sponsons (YAS) .......................... 71
Specifications .................................. 72
Specifications ................................ 72
Trouble recovery ............................. 73
Troubleshooting ........................... 73
Troubleshooting chart ...................... 73
Emergency procedures ................ 76
Cleaning the jet intake and
impeller ........................................ 76
Jumping the battery ......................... 77
Replacing the fuses ......................... 78
Towing the watercraft ...................... 78
Submerged watercraft ..................... 79
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Features and functions
20
Engine compartment
1Spark plugs/Spark plug caps
2Electrical box
3Flushing hose connector
4Spark plug lead
5Muffler
6Fuel tank
7Oil tank
8Battery
9Fire extinguisher container
10Water separator
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Features and functions
29
The meter shows the hours of engine opera-
tion that have elapsed since the watercraft
was new.
Voltmeter
The voltmeter is provided to display the volt-
age of the battery.
The voltmeter displays 12 volts or more when
the battery voltage is within specification.
If the voltage displayed is low, return to shore
and, if necessary, have a Yamaha dealer
check the charging system and the battery.
EJU31560Fuel level warning indicator
If the fuel remaining in the fuel tank drops to
about 13 L (3.4 US gal, 2.9 Imp gal), the low-
est two fuel level segments, the fuel level
warning indicator, and the “WARNING” light
begin to blink. The buzzer also starts sound-
ing intermittently.
If this occurs, refill the fuel tank as soon as
possible.
The warning signals will be cleared when the
engine is restarted after the fuel tank is re-
filled.
EJU31570Oil level warning indicator
If the oil remaining in the oil tank drops to
about 1.7 L (0.45 US gal, 0.37 Imp gal) or the
oil filter is clogged, the oil level warning indica-
tor and the “WARNING” light begin to blink.The buzzer also starts sounding intermittent-
ly.
If this occurs, refill the oil tank as soon as pos-
sible.
The warning signals will be cleared when the
engine is restarted after the oil tank is refilled.
NOTE:
If the oil level warning indicator and the
“WARNING” light blink when there is ade-
quate oil in the oil tank, have a Yamaha dealer
check the oil filter for dirt and clogs.
EJU31580Engine overheat warning indicator
This model is equipped with an engine over-
heat warning system.
If the engine starts to overheat, the “WARN-
ING” light and the engine overheat warning in-
dicator begin to blink, and the buzzer sounds
intermittently.
If this occurs, reduce the engine speed, return
to shore, and then check for water discharge
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Operation
38
EJU31980
Pre-operation checks EJU31990Pre-operation check list
Before operating this watercraft, perform the checks in the following check list. See the accom-
panying text in this chapter for details on how to perform the checks.
WARNING
EWJ00410
If any item in the pre-operation check list is not working properly, have it inspected and
repaired before operating the watercraft, otherwise an accident could occur.
NOTE:
Pre-operation checks should be made each time the watercraft is used. These checks can be
completed in a short time. It is worth the time spent to ensure safety and reliability.
ITEM ROUTINE PAGE
BEFORE LAUNCH OR OPERATION
Engine compartmentRemove the seat and front storage compartment to
ventilate the engine compartment. Check for fuel va-
pors and loose electrical connections.39
BilgeCheck for water and fuel and drain if necessary. 39
Stern drain plugsCheck for proper installation. 40
Throttle leverCheck that the throttle lever springs back smoothly. 42
Steering systemCheck for proper operation. 42
QSTSCheck for proper operation. 42
Fuel and oilCheck the fuel and oil levels and replenish if neces-
sary.
Check the hoses and tanks for leakage.39
Water separatorCheck for water and drain if necessary. 39
BatteryCheck the electrolyte level and battery condition. 40
HoodCheck that the hood is securely closed. 21
SeatCheck that the seat is securely installed. 21
Hull and deckCheck the hull and deck for cracks and other dam-
age.39
Jet intakeCheck for debris and remove if necessary. 43
Fire extinguisherCheck the condition and replace if necessary. 41
Engine shut-off cordCheck the condition and replace if frayed or broken. 44
SwitchesCheck the start switch, engine stop switch, and en-
gine shut-off switch for proper operation.44
AFTER LAUNCH
Cooling water pilot outletCheck that water is discharged while the engine is
running and the watercraft is in the water.44
Multifunction information
centerCheck for warning indications and proper operation. 44
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Operation
40
electric bilge draining system. The electric
bilge draining system is operated when the
engine is running. When excess water reach-
es the water inlet of the electric bilge pump,
the water is discharged via the exhaust pas-
sage from the jet thrust nozzle.
A small quantity of water will remain in the
bilge and should be drained manually. To
drain any residual water, beach the watercraft
and perform the following procedure.
To drain water from the bilge:
(1) Remove the stern drain plugs.
(2) Raise the bow of the watercraft until the
water drains.
(3) After the water has drained, wipe the
bilge with dry rags to make sure that it is
thoroughly dry.
(4) Install the stern drain plugs.
CAUTION:
ECJ00360
Before installing the stern drain plugs,
clean the drain plug threads to remove
any foreign materials, such as dirt or
sand. Otherwise, the stern drain plugs
could be damaged, allowing water to en-
ter the engine compartment.
Make sure that the stern drain plugs are
tightened securely before launching the
watercraft. Otherwise, water may flood
the engine compartment and cause the
watercraft to submerge.
EJU32470Stern drain plugs
Check the stern drain plugs for proper instal-
lation.
CAUTION:
ECJ00360
Before installing the stern drain plugs,
clean the drain plug threads to remove
any foreign materials, such as dirt or
sand. Otherwise, the stern drain plugs
could be damaged, allowing water to en-
ter the engine compartment.
Make sure that the stern drain plugs are
tightened securely before launching the
watercraft. Otherwise, water may flood
the engine compartment and cause the
watercraft to submerge.
EJU32480Battery
Check the battery condition and the electro-
lyte level.
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Operation
41
Check that the battery leads are tightened se-
curely and that there is no corrosion on the
battery terminals.
WARNING
EWJ00450
The battery must always be fully
charged and in good condition. Loss of
battery power may leave you stranded.
Never operate the watercraft if the bat-
tery does not have sufficient power to
start the engine or if it shows any other
signs of decreased power.
Be sure to connect the breather hose to
the battery. Fire or explosion could re-
sult if the breather hose is damaged, ob-
structed, or not connected properly.
Make sure that the battery is securely held in
place.
EJU32520Fire extinguisher
Check that there is a full fire extinguisher on
board.
The fire extinguisher container is located in
the battery compartment under the seat.
To open the fire extinguisher container, turn
the cap counterclockwise.
To close the fire extinguisher container, insert
the fire extinguisher into the container, and
then install the cap and tighten it securely.
NOTE:
To check the fire extinguisher, see the in-
structions supplied by the fire extinguisher
manufacturer. Always keep the fire extin-
guisher in the fire extinguisher container.
Always carry a fire extinguisher on board. A
fire extinguisher is not standard equipment
with this watercraft. If you do not have one,
1Positive (+) battery terminal: Red lead
2Negative (–) battery terminal: Black lead
3Breather hose
1Fire extinguisher container
2Fire extinguisher container cap
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Operation
47
(2) Attach the engine shut-off cord to your left
wrist, and then attach the clip to the en-
gine shut-off switch.
WARNING
EWJ00580
Check that the engine shut-off cord is not
frayed or broken, and keep it free from the
handlebars so that the engine stops if the
operator falls off. The engine shut-off cord
may not pull free if wrapped around the
handlebars when the operator falls off, al-
lowing the watercraft to continue to run
and cause an accident.
NOTE:
It is not possible to start the engine with the
clip removed from the engine shut-off switch.
(3) Push the start switch (green button), and
then release it as soon as the engine
starts to run.
NOTE:
The engine will not start if the throttle lever is
squeezed.
CAUTION:
ECJ00480
Never push the start switch while the en-
gine is running.
Do not operate the start switch for more
than 5 seconds, otherwise the battery
will be discharged and the engine will
not start. Also, the starter motor could
be damaged. If the engine does not start
in 5 seconds, release the start switch,
wait 15 seconds, and then try again.
1Clip
2Engine shut-off switch
3Engine shut-off cord
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Maintenance and care
61
EJU33580Lubrication
WARNING
EWJ00260
Do not spray flammable rust inhibitor
products on engine surfaces while the en-
gine is hot. The sprayed substance or pro-
pellants could catch fire.
(1) Remove the spark plugs and pour ap-
proximately one tablespoon of engine oil
into each cylinder.
(2) Grease the spark plug threads and rein-
stall the spark plugs.
(3) With the spark plug caps removed from
the spark plugs, crank the engine for 3
seconds or less using the start switch.
(4) Lubricate all cables such as the throttle
and steering cables.
NOTE:
Use a suitable marine grease applicator to
pressure-lubricate the cables and purge out
any moisture between the inner and outer ca-
bles.
(5) Lubricate the areas of the watercraft
specified in “Lubrication points” on page
68.
EJU33651Fuel system
WARNING
EWJ00290
GASOLINE AND ITS VAPORS ARE HIGH-
LY FLAMMABLE AND EXPLOSIVE!
Do not smoke when refueling, and keep
away from sparks, flames, and other
sources of ignition.
Stop the engine before refueling.
Refuel in a well-ventilated area with the
watercraft in a horizontal position.
Do not stand or sit on the watercraft
while refueling in case of fire.
Take care not to spill gasoline. If gaso-
line spills, wipe it up immediately with
dry rags. Always properly dispose of
gasoline-soaked rags.
Avoid overfilling the fuel tank. Stop fill-
ing when the fuel level just reaches the
bottom of the filler tube. Do not fill up the
filler tube because fuel expands as it
warms up and could overflow. If tempo-
rarily leaving the watercraft with a full
fuel tank, do not leave it in direct sun-
light. Leave it in a well-ventilated area
with the watercraft in a horizontal posi-
tion.
Tighten the fuel tank filler cap securely
after refueling.
If you should swallow some gasoline, in-
hale a lot of gasoline vapor, or get gaso-
line in your eyes, get immediate medical
attention.
If any gasoline spills on your skin or
clothing, immediately wash the affected
area with soap and water and change
your clothes.
Top off the fuel tank with fresh gasoline and
add 470 ml (15.9 US oz, 16.5 Imp oz) of
Yamaha Fuel Stabilizer and Conditioner.
CAUTION:
ECJ00140
Use only Yamaha Fuel Stabilizer and Con-
ditioner, otherwise the catalytic converter
could be seriously damaged.
EJU33680Battery
If the watercraft will not be used for more than
a month, remove the battery from the water-
craft and store it in a cool, dry place.
(1) Disconnect the negative (–) battery lead
first, then the positive (+) battery lead and
breather hose, and then remove the bat-
tery from the watercraft.
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Maintenance and care
62
(2) Clean the battery casing using fresh wa-
ter.
(3) If the battery terminals are dirty or corrod-
ed, clean them with a wire brush.
(4) Fully charge the battery.
(5) Apply Yamaha Marine Grease or
Yamaha Grease A to the battery termi-
nals, and then store the battery in a cool,
dry place.
(6) Check the battery at least once every 2
months and fully charge it if necessary.
CAUTION:
ECJ00100
Always keep the battery charged. Storing
a discharged battery can cause permanent
battery damage.
To check the condition of the battery, check
the specific gravity of the electrolyte or mea-
sure the voltage at both battery terminals.
Charge the battery if the voltage is less than
12 volts.
It is recommended to have a Yamaha dealer
check the specific gravity and charge the bat-
tery. If you maintain the battery yourself, be
sure to read and follow the instructions provid-
ed with the battery tester and charger you
use.
EJU33720Cleaning the watercraft
Clean the watercraft before storing it for a long
period.
WARNING
EWJ00260
Do not spray flammable rust inhibitor
products on engine surfaces while the en-
gine is hot. The sprayed substance or pro-
pellants could catch fire.
(1) Wash down the hull, handlebars, and jet
unit with fresh water.
(2) Rinse the engine and bilge area with
fresh water. Drain all of the water and
wipe up any remaining moisture with
clean, dry rags.
CAUTION:
ECJ00110
Do not use high-pressure water when rins-
ing the engine and bilge area as severe en-
gine damage could result.
(3) Spray the engine’s exterior with a rust in-
hibitor and lubricant.
(4) Wax the hull with a non-abrasive wax.
(5) Wipe all vinyl and rubber components,
such as the seat and engine compart-
ment seals, with a vinyl protectant.
Specific gravity (for reference):
1.28 at 20 °C (68 °F)
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Maintenance and care
65
EJU33820Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, maintenance
may need to be performed more frequently depending on your operating conditions.
This “” mark indicates maintenance that you may do yourself.
This “” mark indicates work to be done by a Yamaha dealer.
* This operation should be performed after every use.
Item OperationInitial Thereafter every
Page 10
hours50
hours100
hours100
hours200
hours
6
months12
months12
months24
months
Spark plugsCheck, clean, adjust 67
Lubrication pointsLubricate 68
Intermediate hous-
ingLubricate 68
Fuel systemCheck 66
Fuel tankCheck, clean 66
Oil injection sys-
temCheck, clean 66
Throttle shaftCheck—
Cooling water pas-
sagesFlush
*60
Water inlet strain-
erCheck, clean—
Bilge strainerClean—
Electric bilge
pump strainerCheck, clean—
ImpellerCheck—
Jet thrust nozzle
angleCheck, adjust 66
QSTS mechanismCheck, adjust—
Throttle cableCheck, adjust 67
Stern drain plugsCheck, replace 40
BatteryCheck, charge 69
Rubber couplingCheck—
Engine mountCheck—
Nuts and boltsCheck—
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